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Author	SHA1	Message	Date
grabowski	d36a6fdd02	Own catalogue: sales map, demand model and market advisor (plan) ... New docs/catalogue-intelligence.md for Alexander's idea of a catalogue the plant presses for itself. Why (idle Classic hours ~60k to 160k records a year at 60 % specials on the doc basis; two-week represses from the metal archive; Thai catalogue sells in Japan, EM Records, ZudRangMa), scope (Poy Records as seed; customers' data and press dates protected), data sources with access terms (Bandcamp ship-to fields, distributor sell-through clauses, opt-in record passport registrations, Spotify for Artists, Discogs CC0 dumps; Discogs API marketplace and want data restricted), ERPNext touchpoints (Licence, Channel Sales Report, Catalogue Recommendation, geocoded addresses, CRM), PDPA rules for the map, dashboard views on an open-source map stack, a staged demand model with a stocking rule for run size, a propose-only advisor on an open-weights model, phasing, cost estimates, risks and open decisions. Backlinks: README (planning documents, layout), roadmap item 28, digital-factory tool rule, artist-platform repress pre-orders, production-timeline repress, revenue-model ResurRec Japan.	2026-10-27 09:28:51 +07:00
grabowski	793ea02c22	ResurRec Japan: demand in Japan and whether it serves all of Asia ... Revenue model, ResurRec Japan section: RIAJ 2025 vinyl production (3.38M records, 8.4bn yen, fifth year of growth), short domestic supply (6 to 12 month lead times at Toyo Kasei and Sony per P-Vine, orders placed abroad via brokers), the photographed presses at about a fifth of Japan's volume on one shift. No published Asia-wide intent; the rest of Asia has local plants, so Japan-from-Japan and SEA-from-Bangkok is our reading. Consequence for CNX's ~0.74M regional demand (roadmap item 1).	2026-10-26 16:58:23 +07:00
grabowski	7fca116edb	ResurRec Japan vs CNX launch plant: capacity table ... Revenue model, ResurRec Japan section: 3 AD12s as photographed against one Duplex system + one Classic on the scale.md basis (60 to 70 % effectiveness, 300 days): ~1.6x per hour on black and solid colours, one Japan shift matches CNX's two; specials comparison waits on the AD12 splatter-mode rate; steam load about the same.	2026-10-26 16:38:27 +07:00
grabowski	39342f3a7e	ResurRec Japan: press capacity of the three AD12s in the photo ... Revenue model, ResurRec Japan section: ~2,000 to 2,500 records a day, ~0.6 to 0.76M a year on one shift, ~1.2 to 1.5M on two (Pheenix 24 to 26 s cycle, the table's 60 to 70 % effectiveness, 300 days), about CNX's launch plant at 60 % specials. Black and solid colours only; splatter runs semi-automatic on the AD12 with no published cycle time.	2026-10-26 16:35:43 +07:00
grabowski	d968ee5b08	ResurRec Japan: photos of the new plant, presses read as new Pheenix AD12s ... Four photos of ResurRec's new Japan plant (October 2026) filed in docs/finance/resurrec-japan/. Revenue model gets a "ResurRec Japan" section: what the photos show (visitor window, automatic presses in aluminium cabinets that Alexander identifies as a new red AD12 generation, ceiling services, air-conditioned room, no plating in view), what it changes (scaling abroad, Japan export wedge narrows, Classic vs AD12 evidence, collaboration depends on their metal path) and open questions. Also notes a directory listing naming an M-Tech Allegro II in Bangkok against the tour's Newbilt Classic. Mirrors: Pheenix sections in vendor-landscape, exhibitor questions and supplier map; pressing-line AD12 paragraph; roadmap item 5; visitor corridor in crane-workshop-tours; README status and layout.	2026-10-26 16:33:18 +07:00
grabowski	f6829417a0	Test site: DNS moves to the fleet nameservers, no Cloudflare proxy ... cnxvinyl.lol's zone now lives in cnx-network-clan (ns1/ns2.cnx.network), pointing straight at s1; mail is on mx1. Live once the nameservers at Porkbun are switched. - site/Caddyfile mirrors what s1 runs (checked 2026-10-23): no cloudflare_only or security_headers imports; Caddy gets its own certs. - deploy-site.yml: drop the Cloudflare cache purge step and its secrets. - site/README.md and digital-factory.md: DNS and certificate notes.	2026-10-23 11:01:55 +07:00
grabowski	1f532d0c85	All-equity funding: shareholders fund the whole plant ... User, 20 Oct 2026: the plan is that the shareholders fund the whole plant and get shares for that (no bank loan). - total-investment.md "Two plans": Funding paragraph: Plan B's ~217M THB paid in as share capital; the lead investor's 60 % at least ~130M, the 40 % at most ~87M (~121M / ~81M before the reserve; Plan A ~109M / ~73M); capital registered in full and called in instalments against the tranches; BOI's 3:1 met with no debt; nothing pledged. - boi.md, README Project Status and the share-price bullet follow. - Business plan A and B: the ask, the decisions, section 12.2 (funding bullet replaces the 3:1 equity floor), section 14 and the BOI requirements paragraph; "not in this plan" now names bank debt; both rebuilt (63 pages, checked). - share-price.md re-based: 2,170,000 shares of 100 THB, the 40 % ~86.8M THB; illustrative calls 25/40/20/15 % against the tranches; premium rows on 217M; value per share once running with no debt (adverse 11 to 42 THB, central 80 to 314, favourable 176 to 688 per 100 THB paid); VC method and CAPM recomputed; the calculator's ~22 % IRR is now the shareholders' pre-tax return (~18 % after tax, rough); missed-call rules (CCC 1120 to 1125); the levered case kept as "if a loan were added later". - Deck: slide 12 (all equity, 60/40 bar ~130M / ~87M, none pledged, share capital called in instalments), slide 13 (re-based table, chart, premium cards, VC line), slide 17 (co-investor card, calls) and notes ("lenders" -> "investors"); both PDFs rebuilt; deck verify clean.	2026-10-20 17:17:18 +07:00
grabowski	1829dd2aec	Share price for the 40 %: market-based ranges, deck slide 13 ... User, 20 Oct 2026: add a page about possible share prices, do some calculation on normal market data. - docs/finance/share-price.md (new): market data with sources and dates (Damodaran January 2026 EV/EBITDA, P/E and betas for emerging markets and global; Thailand ERP 6.18 % (July 2026); ThaiBMA 10-year 2.30 % (19 Oct 2026); illiquidity discount 20 to 35 %; venture target returns by stage; SET peers SCGP, TPAC, SITHAI, GRAMMY; Thai Civil and Commercial Code on par value and premiums). - Results, all estimates: A founding round at par, pari passu: 542,500 shares of 100 THB at Plan B's 54.25M equity floor, the 40 % ~21.7M THB; B a premium only for documented pre-round costs (102 to 137 THB); C value per share once running at ~163M THB debt: adverse ~0, central 126 to 1,016 THB, favourable 508 to 2,512 THB; D a financial investor today 18 to 236 THB (central); E calculator cross-check. Recommendation: par for the founding round; pre-emption and information rights for the 40 %. - Deck: new slide 13 "Share price: what the 40 % could cost" in both themes, with notes; the ask slide points to it; 17 slides, both PDFs rebuilt; site slide notes trimmed. - README bullet, layout line and Project Status link; total-investment shareholding paragraph links the page.	2026-10-20 15:13:47 +07:00
grabowski	967e6b1c76	Payap still an option: rezoning route; order example opaque ... User, 20 Oct 2026: Payap University claims they can rezone the land; update the deck to show it is still an option. And: do not use a transparent vinyl as the example in the order tool screenshot. - land-listings/payap/rezoning-2026-10-20.md (new): what a rezoning is under the Town Planning Act B.E. 2562 (section 35 amendment started by DPT or the local official, Town Planning Commission, 30-day posting with objections, Ministry of Interior notification via Cabinet and the Royal Gazette; a landowner can ask, not rezone), the DPT's own work plan (~70 weeks without objections, ~82 with: ~16 to 19 months), the schedule effect (roughly a year on first production unless the request starts now; estimate) and what to ask Payap. DPT procedure PDF filed. - site-candidates.md: Payap "still an option" in the table, rezoning paragraph with an Open action, check 1 and the re-siting rule; zoning record, payap-partnership.md and README point to it. - Business plan 6.1, risk table and critical path: Payap's rezoning claim and its ~16 to 19 months; A and B rebuilt (63 pages, checked). - Deck: site slide names Payap as an option once rezoned, notes and source line; risk row updated. - order.html: the "Splatter 12"" preset now has a white base instead of clear; deck platform screenshots re-shot in both themes (numbers unchanged: 100 fans, break-even 46, ~480 THB kept). Order checks 96/96, fan parity 206/206; deck verify clean in both themes, PDFs rebuilt.	2026-10-20 14:58:40 +07:00
grabowski	744a56d22b	Order tool: fan funding; deck: light and dark, 60/40 shareholding ... User, 20 Oct 2026: can the deck also be made in a light and dark mode; the new order tool should also offer fan funding, so the platform screenshots match and use the same calculator; the main investor holds at least 60 %, so 40 % is for sale. Order tool (docs/order.html, /demos/order/): - New step 15 "How to pay": pay the plant directly (deposit) or let fans fund it; step 16 becomes "Review & launch" with the campaign simulation and its three outcomes. - Campaign maths ported from make-a-record (fan price, length, cap, own copies, VAT; fans needed = max(100, break-even); keep at the goal and with more fans; price hint); R gains fee (3.5 %), VAT and campaign length with sources; no price changed. - Quote card shows fan price, fans needed and the artist's keep on the fan route; route and campaign in the #q= hash; deep links #s=<step>&p=<preset>&route=fans. - Parity with make-a-record: 206/206 checks over 40 configurations; default quotes unchanged (37,836 / 217 / 102,936 THB; partner mastering 43,676). Investor deck (docs/pitch/): - Light and dark theme like the other site pages (cnx-theme, T key and button), presenter and overview follow; charts from CSS variables; text pairs at WCAG AA in both themes; tool screenshots in both themes. - Two PDFs: dark and light (print-friendly), each ~1.5 MB. - Platform slide: both pictures from the order tool (Splatter 12" order step and its fan-funding view: 100 fans at 1,200 THB, break-even 46, ~480 THB a copy kept). - BOI and financing slide: shareholding bar, lead investor at least 60 %, at most 40 % for co-investors (~32M / ~22M THB at the ~54M equity floor, arithmetic only); the ask offers up to 40 %. Docs: artist-platform.md (fan funding in the order tool), README and landing page entries.	2026-10-20 14:31:40 +07:00
grabowski	c8307f9d5e	Shareholding: main investor holds at least 60 %, 40 % for sale ... User, 20 Oct 2026: the main investor W wants to hold at least 60 % of the company (the BOI-promoted company), so only 40 % is for sale. - total-investment.md "Two plans": the 60/40 rule; Ploy Printing's stake, founders' shares and any further co-investor come out of the 40 %; at Plan B's ~54M THB equity floor (3:1) and one share price that is at least ~32M / at most ~22M THB (arithmetic only; share price, valuation and in-kind shares not agreed). - README Project Status and boi.md (foreign-ownership privilege) point to it. - Business plan: section 12.2 states the split (A: ~28M / ~18M, B: ~32M / ~22M at the equity floor, arithmetic), the co-investment bullet and the decisions list name the 40 %; A and B rebuilt (63 pages each, TOC and em-dash check clean).	2026-10-20 13:52:33 +07:00
grabowski	81de64c8a1	Investor deck rebuilt around Plan B (16 slides) ... User, 19 Oct 2026: build the deck again but focus on Plan B, the main investor wants to go with that. - Proposes Plan B, ~217M THB at the midpoint (~6.56M USD), labelled ~215M; Plan A (~182M) only as the comparison. Every running footer, source line and speaker note now presents Plan B. - New slide 9 "Why Plan B": ownership and control, not a higher modelled return (owned roof PV and battery instead of a PPA, full metrology from the first release, corridor and tours from day one, cassette and CD-R, bought crane, Thai utilities; ~34.5M THB together); Plan A has the better modelled return, owning the array earns no BOI tax benefit. - Investment by block for Plan B with low-high ranges, the "what Plan B buys" table, no contingency (~30M at 15 %); operating picture, cash curve (payback ~4.2, IRR ~22 %, NPV ~4.7M USD) and BOI slide (equity at least ~54M THB at 3:1, owned PV and battery as collateral) for B; B-specific risks; the ask with the Plan B tranches only. - Plan B renders replace the Plan A ones; PDF regenerated, 16 pages, 1.5 MB. - README and landing page entries say 16 slides and Plan B. - Checks: every slide at 1920/1440/1280/390 px without overflow, navigation and presenter sync, PDF pages and text, no em dashes.	2026-10-20 13:45:30 +07:00
grabowski	995bb4ba60	Plan B chosen; stale mirrors fixed; business plan rebuilt ... User, 19 Oct 2026: the main investor wants to go with Plan B; fix the stale docs the deck build found. - total-investment.md "Two plans" and README: the main investor wants Plan B (~217M THB, labelled ~215M); Plan A stays as the comparison. - boi.md: duty without BOI on the launch plant's ~2.3M USD of imported machinery (~0.11M duty, ~0.17M import VAT), as total-investment states; the calculator's ~2.5M includes the water treatment; the old ~2.75M was the superseded start fleet. - roadmap.md item 2: the BOI application stacks automation, R&D and the battery if it qualifies; solar lost promotion on 1 July 2025. - project-timeline.md: October re-read note (launch plant with galvanics commissioned first, long lease of raw land, Plan B price; calendar not redrawn); galvanics rows no longer "Phase 5". - revenue-model.md: blended price at 60 % specials ~124 to 174 THB (3.76 to 5.27 USD), the Thai gap "three to six times". - site-candidates.md, scale.md: utility yard with air-cooled chillers, no cooling tower; electroplating permission needed from the start. - Business plan: working capital 4.5M to 9.6M THB (as total-investment); A and B docx and PDF rebuilt (63 pages each, TOC checked).	2026-10-20 13:26:28 +07:00
grabowski	40c049ae15	Investor deck: 15 web slides with presenter view, plus PDF ... User, 19 Oct 2026: build a high-end investor pitch deck; the whole plant, web slides on the test site with presenter mode plus a PDF, 12 to 15 slides, both plans, for a BOI / bank / institutional reader. - docs/pitch/index.html (site /pitch/): title, opportunity, the chain under one roof, how a record is made (9 stages, 3 gates, traceability, ERPNext), platform, site and building, sustainability and region, investment A vs B by block with the six levers (no contingency in either price), operating picture with the adverse case, ten-year cash and returns (calculator presets), BOI promotion and the 3:1 debt-to-equity condition (financing structure to be agreed), schedule, risks, team and vendors, the ask (phase 0 then tranches). - Every figure carries a source line (business plans draft 0.3 and the owning docs); speaker notes per slide; P opens a synced presenter window, O the overview, F fullscreen, #n deep links. - img/: six WebP pictures (calculator renders, order tool, fan funding, record passport); CNX-Vinyl-Investor-Deck.pdf, 15 pages 16:9, images re-encoded to 1.5 MB. - site/build.sh copies docs/pitch/ to /pitch/ (new DIRS list); the deploy also triggers on docs/pitch/**; landing page and README entries. - Checks: 15 slides at 1920/1440/1280/390 px without overflow, navigation, presenter sync both ways, PDF pages and text, no em dashes.	2026-10-19 17:35:34 +07:00
grabowski	7d6a47e6d0	Order tool v2: step-by-step configurator after mobineko.com/order ... User, 19 Oct 2026: build a new version of the order tool like mobineko.com/order; it should also offer selectable mastering like brandenburgmastering.com at 60 USD a track. - New docs/order.html (site /demos/order/): 15-step rail, step panel, large live SVG record (colour per disc, translucent, split, splatter, marble, colour-in-colour; label, dead wax, jacket view), floating quote card with price, ship window and quantity; phone strip and bottom bar. Review lists what is missing, itemised quote with basis badges, deposit, lead time, ERPNext touchpoints on the simulated order. Disabled-not-hidden options with reasons. - Mastering choice: none, in-house vinyl mastering (5,000 THB a side, default), or partner studio (Brandenburg Mastering, Amsterdam, example, not contracted) at 60 USD a track (team figure), replacing the in-house line. - Same R list and quote() as artist-order: defaults reproduce 37,836 THB per title and the per-copy figures; new lines (repress stamper, colour effects, printed inner, finish, obi, bag, shipping) are estimates. - artist-platform.md: the page and the mastering choice; README, landing page and site/build.sh entries. - Checks: pw_order.py 96 checks (parity, partner mastering, 15 steps at 1440/1024/768/390 dark and light, disabled force-clicks, render sizes and fills, uploads, audio readers, share link, place order).	2026-10-19 14:21:11 +07:00
grabowski	69f8392a23	Optical QC: plate every 5 records, how plates avoid scratching ... User, 19 Oct 2026: one plate every 5 records; how do we make sure the plates don't scratch the records. - Plate every 5 (10 per 50-record stack, ~15 kg a stack). - Scratch rules: groove-guard profile keeps grooves off the plate (QRP); plate flat, larger than the record (306 to 310 mm), deburred; clear anodised (cost estimate, CNY 16 to 28/m2 China reference); vertical handling only; no grit (trimmer extraction, ionised blow-off and wipe on return, covered carts and racks); numbered plates, monthly check; station compares scratches on plate faces vs record faces. - About 700 plates for a 24 h queue (25 sheets, THB 245k to 315k cut, + 35k to 105k anodising, estimates); 200 to 260 for 8 h. - Plate trial adds bare vs anodised and the scratch comparison.	2026-10-19 12:37:28 +07:00
grabowski	5bdb013449	Optical QC: stacks of 50, aluminium cooling plates cut locally ... User, 19 Oct 2026: stack records with spacers; the plates are aluminium and should be cut locally. - Where it sits: 50 records a stack (Cascade), a flat aluminium plate every 10 records to start (MY45; Mobineko uses one per record; the Classic handles plates itself), full discs not ring spacers. - Plates: 5052 (5083 if anodised), 3 mm, diameter and hole to Newbilt's drawing; 28 per 1220 x 2440 sheet, sheet about THB 8,300 ex VAT (OneStockHome, 3003), THB 350 to 450 a plate cut and deburred (estimate); fibre laser or waterjet, Chiang Mai shops listed; deburred, flatness check, kept clean. About 350 plates for a 24 h queue (THB 120k to 160k), 100 to 130 for 8 h. - Spiral cooling tower considered and not taken (full queue USD 75k to 120k for 8 h, dust, no stack weight); a 30 to 60 min spiral stays a later option. - Next steps: Newbilt plate drawing; new plate and settling trial (plate every 5/10/25, warp at 1 h and 24 h).	2026-10-19 12:35:48 +07:00
grabowski	c939ba1fbb	Optical QC control: QiTech Control library and shop ... User, 19 Oct 2026: check github.com/qitechgmbh/control and shop.qitech.de/collections/ethercat. - QiTech Control (LGPL-3.0, Rust on an EtherCrab fork, NixOS, runs QiTech's own machines): plan now uses its EtherCAT library qitech_lib, pinned, as the layer under our station service; not the full Electron app. It has DC SYNC0, SDO/PDO handling, EK1100/EL2809/EL3021/EL3024 drivers and a CiA402 MINAS A6 servo driver to copy for the A6-EC. Drivers to write: EK1101, EL1809, EL3152, EL5101, A6-EC (upstream). Kernel: start from QiTech's tested settings (6.18, preempt=full, isolcpus 2,3); 6.12 PREEMPT_RT stays the fallback for IgH. - QiTech shop (new Beckhoff stock from an insolvency, ships worldwide): EK1101 EUR 85.13, EL1809 EUR 16.53, EL2809 EUR 41.03, EL9011 EUR 1.76 replace the geizhals offers, EUR 207.57 less. TwinSAFE and Beckhoff STO servo terminals noted, not taken. - EtherCAT parts EUR 1,684 to 1,897 + 2 servo kits (THB 72k to 80k); bench parts about THB 56k; spare coupler/DI/DO now stocked. - BOM total USD 16,671 to 32,681 (THB 0.55M to 1.08M).	2026-10-19 10:54:31 +07:00
grabowski	face699a28	Optical QC: EtherCAT control plan with geizhals.de prices ... User, 19 Oct 2026: plan the current EtherCAT setup, keep the 100 W servo, check prices on geizhals.de. - New docs/equipment/inline-qc-control-plan.md: decisions, bus layout (drives at the end of the line because the A6-200EC takes control power from the main supply), I/O list for EL1809/EL2809/EL3152/EL5101 and the drive touch probe, PDO and DC notes from the A6-EC manual, geizhals.de price table (EUR 1,891.60 to 2,104.39 + USD 246.58 for the servo kits, THB 80k to 88k), NixOS/EtherCrab software, safety circuit (PNOZ s3, two contactors, dump valve), bench test with pass marks (parts about THB 64k, all reused), build order, spares, open points. - EL3102 replaced by EL3152: the optoNCDT 1420 output is 4 to 20 mA. - Spindle encoder index goes to an EL5101 instead of the drive touch probe; encoder 2,000 to 2,500 pulses. - BOM: control lines split per part with geizhals.de prices (+30% high end for shipping and Thai duty/VAT, estimate); total USD 16,912 to 33,061 (THB 0.56M to 1.09M). Doc, render caption and fleet calculator text now say USD 17k to 33k. - README links the plan.	2026-10-19 10:43:59 +07:00
grabowski	d26ed7ab3c	Optical QC: STO servo version looked at, stay with 100 W ... User, 18 Oct 2026, asked about the A6-EC400H2B1-M17-STO (400 W, STO, brake, USD 157.91). STO comes only from 400 W; its manual gives no SIL or PL and no certificate, so it cannot replace the contactor; the brake holds nothing on a horizontal axis. Recommendation recorded: keep the 100 W kit; if a rated STO is confirmed in writing, take the brake-less A6-EC400H2A1-M17-STO (USD 129.60) on both axes, 1:2 to 1:3 belt, no contactor.	2026-10-19 10:24:54 +07:00
grabowski	ba1f5fc3a9	Optical QC: EtherCAT control ... User, 18 Oct 2026: use an EtherCAT based system. - Spindle and conveyor on the StepperOnline A6-EC100L2A1-M17 kit (100 W, A6-200EC drive, USD 123.29), spindle through a 1:6 belt in cyclic synchronous position, conveyor in cyclic synchronous velocity. - The A6-EC drive has no divided encoder output, so an RS-422 incremental encoder on the spindle shaft clocks both line-scans; its index goes to the drive touch probe for one angle reference. - Station controller: fanless N100 mini PC with 2x Intel i226, NixOS PREEMPT_RT, EtherCAT master EtherCrab (Rust, MIT/Apache) first, IgH (nixpkgs, igc native driver on 6.12 LTS) as fallback; no PLC. - EtherCAT I/O: EK1100, EL1809, EL2809, EL3102 (warp lasers sampled with the spindle position, ~1,000 points a turn at 1 ms). - Safety stays hardwired (safety relay, contactor; no STO at 100 W). - Edge PC with the GPU stays off the real-time loop. - BOM: drives, encoder, controller and I/O lines with sources; total USD 16,112 to 32,938 (THB 0.53M to 1.09M). Next step: EtherCAT bench. - Investor render: cabinet and outfeed labels.	2026-10-19 10:15:54 +07:00
grabowski	cf900cf3a4	Optical QC: spindle servo, 100 W StepperOnline A6-RS kit ... User, 18 Oct 2026, asked about the StepperOnline A6-EC100L2A1-M17 (100 W EtherCAT kit). - The motor fits: torque about 0.02 N m needed at the motor through a 1:6 belt (0.32 rated); the belt brings the load inertia (about 25 to 35 kg cm2, estimate; record 20.5) to about 28x the 0.03 kg cm2 rotor. - Take the pulse/RS-485 twin A6-RS100L2A1-M17 (USD 108.78): its drive outputs the encoder as divided A/B/Z pulses for the line-scans and takes pulse/direction from the planned PLC. The EtherCAT drive has no divided output (A6-EC manual, CN1: 5 DI, 3 DO) and needs an EtherCAT master. - inline-optical-qc.md: spindle servo paragraph, sensor table, BOM group; BOM line 109 to 250 (was 300 to 700). Total USD 16,073 to 32,734, THB 0.53M to 1.08M.	2026-10-19 10:01:40 +07:00
grabowski	9d8a1a1fb8	Optical QC: sensor list ... User, 18 Oct 2026: list the sensors the optical QC station uses. - inline-optical-qc.md: sensor table in the station setup (4 cameras, 2 warp lasers, spindle encoder, 3 presence sensors and a through-beam, 6 cylinder position switches, door switch; thermal camera option and laser line profiler alternative), with where each sits, what it measures and the price signal. - BOM: cylinder position switches were missing (6, SMC D-M9 class, USD 25 to 60 each, estimate). Total now USD 16,264 to 33,184, still 16k to 33k; THB 0.54M to 1.10M.	2026-10-19 09:46:10 +07:00
grabowski	8c2143630c	Optical QC: one station for both presses, after the cooling racks ... User, 18 Oct 2026: for now one QC station for both machines; let the records cool in a queue before testing them. - inline-optical-qc.md "Where it sits": launch setup. Spindle stacks from the Duplex system and the Classic, labelled at the press (press, stamper set, first and last cycle), cool in FIFO racks (24 h accepted practice, 8 h at the shortest, Stamper Discs; about one day of output, 2,800 to 3,100 records); the finishing operator feeds the station from the cooled stacks. Gains: warp and centring measured on settled records (the release value), one station instead of two, no Classic unloader change, no warm-record sag or thermal camera. Cost: defects found hours later, covered by the Duplex operator, per-cycle telemetry and an early lane for the first records of each run and after stamper changes. Record key from the stack label and stack position, checked against the run-out stamper number. Capacity 10 to 12 a minute against 5 to 6: one station to about two Duplex systems and two Classics. A station at each press stays the later option. Cost table, open points, infeed row, thermal camera note and the Newbilt question follow. - Fleet calculator: the per-press stations and the release station are gone; the finishing block shows the cooling racks with record stacks and the one optical station by the corridor glass; tooltips, corridor and conveyor texts; machine park back to its legend, finishing box "cooling, QC, packing". - quality-automation.md layer 1, digital-factory.md QC row, process-flow.md stage 6, site-candidates.md block ground floor, crane-workshop-tours.md tour stop 6. - Investor render: infeed label "the operator sets each cooled record down". Checks: node --check; pw_bp_calc.py 0 fails; pw_iso_view_check.py OK; info for every data-id at all presets, levels and rotations; GF nodes 2,414 at the full preset; zoomed shots in two rotations.	2026-10-18 15:18:00 +07:00
grabowski	9ffcfe62f1	Plant view: inline optical QC station at every press ... User, 18 Oct 2026: add the new inline inspection machine to the factory. - Fleet calculator, isometric plant view: qcStation() draws the concept station (1.9 x 0.65 x 1.5 m: aluminium conveyor table with the two rim belts, light-tight tunnel, stack light, record on the infeed, reject bin) in front of the operator in every Duplex cell (after the trimmer) and at the unload side of every Classic, in the hall and in phase 2; own ids qc-duplex-n / qc-classic-n with tooltips from inline-optical-qc.md (Classic hand-off open with Newbilt). Cell floor extended to take the bin. - The finishing block's end-of-line optical station becomes the release inspection: the same station measuring cooled samples (records settle ~24 h); corridor, block and conveyor tooltips reworded. - Machine park schematic: a QC bar in every Duplex cell and Classic, an "inline QC" legend entry; the legend moved to the bottom of the hall box (it collided with the hall heading). - Docs: inline-optical-qc.md (release station location, plant view), site-candidates.md block ground floor, crane-workshop-tours.md tour stop 6. Checks: node --check on all scripts; pw_bp_calc.py 0 fails; pw_iso_view_check.py OK; every data-id has info at all presets, levels and rotations; legend clear of cells and heading up to 30M records; zoomed shots in both themes and two rotations. GF node count at the full preset 2,523 (was 2,388), 8M records ~2,980; rebuild under 60 ms.	2026-10-18 14:56:08 +07:00
grabowski	705690eb99	Fleet calculator: plant view starts from the front, drag pans at any zoom ... User, 18 Oct 2026: show the factory from the front at start, and make the view movable always, not only after the first zoom. - CNXIso default rotation 1 (from the south-west: office, car park and gate face the viewer) instead of 3; documented setRotation in the header. The business plan renders pin setRotation(1) already. - Drag pans at fit as well (was only when zoomed in); grab cursor at every zoom, grabbing while dragging. On touch screens the fitted view keeps vertical swipes for page scrolling (touch-action pan-y), so a horizontal drag pans; once zoomed in every direction pans, as before.	2026-10-18 14:24:54 +07:00
grabowski	e8674795f5	Inline QC station: real 40x40 profiles, labelled investor render ... User, 18 Oct 2026: use real 40x40 profiles, make a render with text pointing out the parts to show the investor; the ring lights looked like they were floating. - build_station.py: frame drawn from the real 8-slot 40 series section (profile_shape: slots, centre bore, corner cavities; 40x80 with centre cavity) and 24 cast angle brackets; top beams now butt between the uprights; label-camera posts moved beside the cameras so both ring lights clamp straight to them; top line-scan on a side post with visible camera plate and light hangers; slide strips on carrier angles, pulley axles, end-stop posts, presence-sensor brackets, backlight post, cabinet on base crosses, chute on two supports and clear of the rail, pneumatics rail, stack light on the back upright, touch screen on the front end upright. A connectivity check at the end lists any part that does not reach the floor through touching parts: none. - render_annotated.py (FreeCAD): front three-quarter view, camera backed off so nothing is clipped, no navigation cube or preselection, label positions projected from the camera and checked with marker renders. - annotate_render.py (Pillow): title, 16 labels in two columns, leaders assigned so none cross -> inline-qc-station-annotated.png. - render_station.py: same camera and preselection fixes; all six views re-rendered. - BOM: 32 m of 40x40 in 45 pieces; total still USD 16k to 33k. - inline-optical-qc.md and README updated; .gitignore for the render intermediates.	2026-10-18 14:07:41 +07:00
grabowski	609424b598	Inline QC station: concept setup on an aluminium profile frame ... User, 18 Oct 2026: create a setup for the inline optical QC, an aluminium extrusion frame with all sensors and a conveyor mounted to it. - docs/equipment/inline-qc-station/: FreeCAD script (build_station.py) and model (.FCStd) of one station, 1.9 x 0.65 x 1.5 m on 27 m of 40x40 and 3.8 m of 40x80 profile: rim-belt conveyor (two 6 mm PU round belts under the unrecorded rim, open centre), label gate with top and bottom colour cameras on the fly, inspection position with a lift and rotate chuck (75 mm lift, expanding mandrel, belt-driven servo), top and bottom 4k line-scans on opposite radii with coaxial, dark-field and backlights, two warp lasers, optional thermal camera, light-tight black tunnel with door switch, rodless-cylinder reject pusher with chute and bin, outfeed stop, cabinet, PLC, NixOS edge PC, HMI, stack light. - render_station.py renders six views (open and closed iso, front, plan, inspection detail and elevation via clipped temporary documents). - inline-qc-station-bom.csv: 32 lines with sources; USD 16k to 33k per station without the thermal camera. - inline-optical-qc.md: new section "The station setup" (flow table, inspection zone, cycle ~5 to 6 s, control, BOM by group, open points); cost table updated (two launch stations ~USD 50k to 105k, still inside the metrology launch tier); Duplex/Classic flow now via the conveyor. - README bullet and tree.	2026-10-18 13:29:55 +07:00
grabowski	5207808b57	Inline optical QC: devices for the record inspection station ... User, 17 Oct 2026: research on the inline QC equipment, which devices can be used for the optical check. - New docs/equipment/inline-optical-qc.md: defect-by-defect table with the optical signature, device and limit (IEC 98 / DIN 45547 hole and eccentricity, Stamper Discs targets, Mobineko warp limits), precedents (no vinyl product; Dr. Schenk ISM CD scanner as template; Basler/Xiris; PRP AQA 2023; CTU thesis), a station design (centring turntable, 4k line-scan per side with dark-field, bright-field and transmitted light, colour label camera, two laser warp sensors or a line profiler, optional thermal camera) with sourced price signals, resolution and eccentricity math, throughput, placement at the Duplex cell and the Classic, smart-camera vs open GenICam/Aravis/OpenCV/anomalib on NixOS, specials, Thai channels, next steps. - Estimate USD 12k-30k hardware per station, ~USD 40k-100k for the two launch stations; inside the existing metrology launch tier, no plan price change. - Backlinks: quality-automation.md layer 1, digital-factory.md QC integration row, README bullet and tree.	2026-10-17 23:47:12 +07:00
grabowski	984ced2485	Biomass steam in both plans, PV on the factory roof only ... User, 17 Oct 2026: "only put solar on the factory, prepare the other buildings for solar, option a and b should operate on biomass". - Steam: two 500 kg/h biomass modules (Getabec class, 6M to 10M THB) plus a fuel store and handling block (1M to 2M, estimate) in both plans; the electric bank becomes the alternative. ~0.67M THB of fuel a year against ~4.9M for electric steam; grid demand ~264 kW instead of ~980 kW. - Solar: ~520 kWp on the factory roof (the biomass-case optimum is ~500 to 550 kWp, hourly sketch in sustainability.md "PV size with biomass steam"); office roof and parking canopies built PV-ready (~120 kWp later). ~87 % used on site, ~61 % of the plant's electricity. - Calculator: biomass default, bFuel row, pvKWp 520, pvSelf 87, iso fills the factory roof first and shows the other roofs as PV-ready. - Numbers: launch plant ~168M / 232M / 296M with contingency; Plan A ~182M (~2M above 180M: the Chinese-route lever priced only electric boilers; a Chinese biomass quote is the way back), Plan B ~217M (label ~215M), ~35M more. Calculator EBITDA A 2.17M, B 2.23M USD. - CSV, total-investment, revenue-model, sustainability, scale, biomass, site-candidates, boi, steam-cooling, construction RFQ (canopies PV-ready), README, roadmap; business plan draft 0.3 rebuilt (A and B 63 pages) with new renders.	2026-10-17 20:24:55 +07:00
grabowski	9ff5feef11	Solar on every roof, BOI solar correction, open source section ... Solar (user, 17 Oct 2026: "use as much roof space as possible") - PV on every roof and canopy: ~640 kWp on the Payap scenario plot (factory roof ~523, canopies ~54, flat office roof ~65 kWp around the AC units); ~300 kWp on the Mueang Chi hall. Calculator: pvKWp 640, new pvSelf 85 % (zero export, hourly sketch), PV cost per kWp times the array, office-roof PV in the iso view, roofs drawn full. - 12.8M to 16.6M THB at 20 to 26 THB/W; CSV baseline 34.37M to 56.34M; launch plant ~168M / 231M / 294M THB with contingency; Plan B ~216M (label ~215M), ~39M above Plan A; Plan A unchanged (it leases the array), its solar lever ~17.5M. PV payback ~4.2 to 5.9 years. - Permits (rooftop solar no factory licence since 28 Dec 2024, ERC exemption under 1,000 kVA, PEA zero export) and PPA discounts sourced in sustainability.md. BOI correction - Announcement 3/2568 (in force 1 July 2025) ended BOI promotion for solar installations; only the battery may qualify (12M THB per MW cap). Removed the "BOI solar measure" from boi.md, total-investment, revenue-model, sustainability, site-candidates and both plan versions; Plan B's case for owning the array is the PPA bill it avoids (~0.07M USD a year). Open source (user, 17 Oct 2026) - digital-factory.md "Open source throughout, and working with other plants": everything we run and build is open source on NixOS, our code published (licence to decide), vendor firmware the stated exception; later the stack and factory-automation services for other pressing plants, not in the revenue. - Business plan section 5.6 plus an executive-summary bullet, reading guide and not-modelled mentions; draft 0.3 rebuilt (A 60, B 61 pages), renders re-made with the roofs full.	2026-10-17 17:22:57 +07:00
grabowski	ab303618d8	Solar and battery re-priced from Thai market data (October 2026) ... - Rooftop PV, 300 kWp (size still illustrative): 20 to 26 THB/W installed with the Deye hybrid inverters, 6.0M to 7.8M THB (was 25 to 35 THB/W, 7.5M to 10.5M). Sources in the utilities CSV: DEDE Thailand PV Status report (Mahidol survey: 22 to 25 THB/W for factory systems of 10 kW to 1 MW, 2023), CapSolar 2026 (20 to 25 under 1 MWp), Saimai Solar's list (300 kW for 5.4M THB), Deye hybrid inverter retail (160,500 THB per 50 kW). - Battery 271 kWh, now installed: 2.0M to 3.5M THB (was the bare Gobel list price, 1.4M to 2.0M, which matches DEDE's 5,000 to 7,000 THB/kWh for LiFePO4); adds enclosure, fire protection, controls and installation, below CapSolar's 12,000 to 15,000 THB/kWh for a fully installed factory BESS because the hybrid inverters do the conversion (estimate). - Utilities baseline 27.57M to 47.50M THB; launch plant ~160M / 222M / 283M THB with contingency; Plan B ~208M (~149M to 266M), ~31M more than Plan A; Plan A's total unchanged, its solar lever ~9.7M. PV payback ~3.8 to 5.4 years (sustainability.md). Calculator, README, roadmap, revenue model and both business plan versions (renders included) updated.	2026-10-17 16:41:14 +07:00
grabowski	3f33babdaa	Plan B re-defined: the launch plant with everything in (~210M THB); front view on the cover ... - Plan B now starts like Plan A with one Duplex system and one Classic, but takes none of the six levers: owned solar and battery (with the BOI solar measure), the full metrology stack, the visitor corridor, cassette and CD-R, the bought crane and Thai-supplied utilities (user, 17 October 2026). ~193.8M THB before the reserve, ~209M with it (~150M to 268M), ~32M (~18 %) more than Plan A; the second Duplex is a growth step from revenue in both (~15.4M THB, estimate). - total-investment.md "Two plans" re-based (heading and anchor now "B at ~210M THB", README and roadmap links updated); revenue-model.md operating pictures: same volume and EBITDA as Plan A, depreciation on Plan B's capital (operating profit 1.26M USD central, payback ~3.7 yr); the extra earns nothing in the modelled table, which the docs say. - Calculator: Plan B preset = the launch plant with contingency kept out (EBITDA 2.07M USD, cash payback year ~4.3, IRR ~21 %); budget card marks 180M and 180M plus 25 %; preset label "Plan B (~210M, all in)". - Business plan draft 0.3, both versions rebuilt: every Plan B branch of the three content files rewritten; renders regenerated with the isometric view turned to the front of the site (road, car park, office, corridor facade) for the cover and Figures 8 to 10.	2026-10-17 16:33:18 +07:00
grabowski	ffc6cedbca	Business plan: isometric calculator views instead of FreeCAD, software section with screenshots ... - Cover and section 6.2 now use the isometric plant view of the plant and business plan calculator, drawn with each version's own preset: the cover (roofs, no labels), Figure 8 the site from above, Figure 9 the ground floor cut open, Figure 10 the press hall close up. The FreeCAD aerial render, the Mueang Chi site plan and the hall layout sketch are no longer in the plan; the captions say the calculator draws the Payap scenario model while the 6.2 text and zone table are the Mueang Chi hall. - New section 5.5 "The software: plant overview, factory console and artist platform" with six screenshots of the demos: the plant overview (simulated SCADA), the factory console press floor and its ERPNext link, the artist ordering offer, fan funding and the record passport. Simulated data is marked as such; the platform name stays undecided. - Figures renumbered (budget card 11, cash 12) and named in the section 15 source table. Renders in docs/renders/calculator/ and docs/renders/demos/; README bullet updated.	2026-10-17 16:06:04 +07:00
grabowski	bd357ab03f	Business plan draft 0.3 in two versions: Plan A ~180M and Plan B ~225M THB ... - One build makes both documents: plan_variant.py switches the plan-specific text (pick / is_a / label); build_plan.py writes CNX-Vinyl-Business-Plan-A and -B (docx), export_pdf.py exports both PDFs with the table of contents filled in. Draft 0.2 (single launch-plant plan with contingency) is removed; it stays in the history. - Plan A: the launch plant with every machine and six cost levers, ~177M THB with the ramp-up reserve, no contingency. Plan B: the second Duplex at launch, five presses, ~224M THB on the same basis. Each version reads as a complete plan with one table comparing it with the other; the 216M investor-question text is gone, Pheenix is priced at OMS's reference plus 20 %. - Calculator renders in both documents, each from its own preset: the plant at a glance (Figure 4), the budget check (Figure 5) and ten years of cash (Figure 6), in docs/renders/calculator/. - Calculator budget card: the verdict and third KPI now name the tightest budget the midpoint fits (Plan A: 3.3M to spare under 180M; Plan B: 0.8M under 225M) instead of always 225M. - Fixes: CD replication cross-references point to section 4.10; the blended price in section 3.3 and roadmap item 1 is 3.76 to 5.27 USD at 60 % specials (3.50 to 4.60 at a standard-heavy mix).	2026-10-17 15:42:35 +07:00
grabowski	f2ff1eac1f	Two plans for the investor: Plan A ~180M, Plan B ~225M THB; Pheenix at OMS +20 % ... User (October 2026): price the Pheenix galvanics line at OMS's reference plus 20 %, and work on a new business plan in two versions, one at roughly 180M THB and one at +25 %; the plans do not include contingency; Plan A keeps every machine and uses cost levers only. - total-investment.md: Pheenix block 324k to 445k USD (OMS 4-cell wet room with know-how transfer, EUR 234k to 321k, plus 20 %; was 320k to 650k estimate); launch plant now ~161M to 285M THB with contingency, midpoint ~223M. New section "Two plans": Plan A = launch plant with solar PPA, metrology launch tier, corridor later, cassette and CD-R later, rented crane, Chinese boilers and compressor: subtotal ~161.7M + ramp-up reserve 10 to 20M = ~177M THB (127M to 226M). Plan B = second Duplex at launch (five presses), everything in: subtotal ~209.2M + reserve = ~224M THB (162M to 286M). Contingency listed as not in either price (~24M / ~31M at 15 %). The 180M / 216M answer marked superseded. - revenue-model.md: operating pictures of both plans at 60 % specials. Plan A central EBITDA 1.73M USD, operating profit 1.34M, payback ~3.1 yr on the plan price; adverse loses money. Plan B (1.0 / 1.25 / 1.5M records) central EBITDA 3.14M, operating profit 2.63M, payback ~2.2 yr; adverse just covers depreciation; needs ~1.25M records sold. - Calculator: Pheenix price basis "OMS +20 %" and "OMS directly"; new contingency switch (in the total / shown separately); presets Plan A and Plan B (replace "investor levers" and "five-press"); budget card against 180M and 225M. - galvanics.md price note, README, roadmap. Checks: calculator regression updated and passing (0 fails, no page errors), node --check on all scripts, site build (no dead links), no em dashes added.	2026-10-17 14:47:43 +07:00
grabowski	f7e20e1015	Make a record: USD / THB / EUR selector and English / Thai language switch ... User (October 2026): currency selector on the first page (USD / THB / EUR) and a language selector for Thai on the make-a-record demo. - Top bar: one currency control (replaces the THB/USD switch on the price step) and an EN / Thai control, visible from step 1; both persist (localStorage, #cur= / #lang= in the URL, hash wins). Prices stay computed in THB: USD = THB / 33, EUR = THB / 38.115 (1 EUR = 1.155 USD); the fan price is entered in the chosen currency and stored in THB, the campaign rule max(100, break-even) unchanged. - Thai: every visible string, tooltip, aria label, file check, quote line, production update, passport, investor note and tour caption (dictionary T = {en, th}, t(key, vars), data-i18n attributes; 636 keys), system Thai fonts, Thai dates with Gregorian years, and a footer note that the Thai is a draft translation for review. Template PDFs stay English (Helvetica has no Thai glyphs). - Top bar wraps to two rows below 1000 px (steps were cut off between 761 and 990 px before). - README and landing entries mention the currencies and Thai. Checks (headless Edge): doc example unchanged in THB (37,836 per title, 232 per copy at 100, break-even 41, goal 100, ~548 kept, 640 hint); conversions exact; 390 / 768 / 1024 / 1440 px, light and dark, EN and TH, all currencies, steps 1 to 5: no page errors, overflow or untranslated leftovers; tour in Thai; node --check; no em dashes.	2026-10-16 22:03:50 +07:00
grabowski	3f1e4452b8	Press hall: five Duplex bays and four Classic positions (balanced at 60 % specials) ... User (October 2026): "change the hall layout" after the finding that the 60/40 floor split leaves the Classics about half loaded at 60 %+ specials (specials run only on the Duplex systems). - Press hall now keeps five Duplex bays (four along the visitor corridor, the fifth at the head of the second row) and four Classic positions: 550 + 200 = ~750 m2 of ~870 m2, ~73/27 by floor, 10 to 4 by presses; launch plant fills one of each, growth adds Duplex first. - Full hall: ~2.9 to 4.4M records a year at 60 % specials, Classics ~80 to 100 % loaded (60/40 gave ~2.3 to 3.6M); ~3.2 to 4.4M at ~20 %; fourteen presses as before: ~2.1 to 2.5 t/h steam, up to ~1.8 MW cooling, a utility phase of its own. - pressing-line.md, scale.md, site-candidates.md, crane-workshop-tours.md, roadmap.md, README (FreeCAD model still the earlier layout, not redrawn); calculator preset "Full hall (5 D + 4 C)" and ladder; plant view reserves 5 Duplex bays and 4 Classic positions; business plan draft 0.2 rebuilt. Checks: renderer 720 checks and functional checks pass, calculator regression 0 fails, level checks clean; PDF 47 pages, TOC filled.	2026-10-16 20:57:51 +07:00
grabowski	b3e8e4272b	Specials share 60 %+: revenue model, calculator and business plan re-based ... User (October 2026): "lets say 60+% special prints" (the plant focuses on special prints, not mono colours). - Specials (splatter, marble, colour effects) run only on the Duplex systems, so at 60 % the Duplex sets the launch plant's output: ~0.58 / 0.74 / 0.90M records a year (was 0.71 / 0.84 / 0.97 at ~20 %), the Classic at about two thirds load. Full 60/40 hall: ~2.3 to 3.6M (Duplex -limited, Classics about half loaded); five-press fleet unchanged. A hall balanced by output at 60 % would give Duplex ~70 to 75 % of the floor (estimate; noted, not applied). - Blended price 3.76 / 4.49 / 5.27 USD (standard 3.40 / 3.80 / 4.25 plus the 0.60 / 1.15 / 1.70 specials premium on 60 %). Launch operating picture: revenue 2.28 / 3.65 / 5.41M USD, EBITDA 0.23 / 1.73 / 3.79M, operating profit -0.66 / 1.21 / 3.46M, payback ~3.8 yr central, break-even ~0.25M records; adverse needs ~1.1M records to cover depreciation. Specials' extra direct cost (coloured compound, purge, trim only into black) is not in the cost table yet: flagged as an upper bound until compound quotes. - Calculator default specials share 20 -> 60 % (planning rates keep the launch plant balanced at 850k: revenue 4.14M, EBITDA 2.07M, payback 3.3 yr, cash payback year ~4.8, IRR ~18 %). - revenue-model.md, scale.md, pressing-line.md, README; business plan draft 0.2 rebuilt (sections 1, 4, 9, risks). Checks: calculator regression 0 fails, no page errors, node --check on all scripts; PDF 47 pages, table of contents filled; no em dashes added.	2026-10-16 20:45:39 +07:00
grabowski	d8b2c1e2db	Press hall laid out 60/40 for Duplex systems (special pressings first) ... User (October 2026): "the factory should have more space for duplex setups than classic, we will mainly focus on special prints and not mono colours plan it to be 60/40 duplex classic". - Press hall (~870 m2) planned 60/40 by floor: four Duplex bays along the visitor corridor and six Classic positions in the second row (440 + 300 = ~740 m2 at 110 / 50 m2), the rest open for mould carts and staging; the launch plant fills one of each, growth adds Duplex systems first. Replaces "room for ten more Classics". - Full hall: 8 semi-automatic presses + 6 Classics, 57/43 by press count, ~1,250 to 1,410 records/h gross, ~3.6 to 4.7M a year on the scale.md basis (was 4.7 to 5.8M for 2 Duplex + 11 Classics); ~2.1 to 2.5 t/h steam and up to ~1.8 MW cooling, still a utility phase of its own. By hourly output the six automatic Classics still press more than the eight semi-automatic presses (estimate). - pressing-line.md, scale.md (capacity table, utilities), site-candidates .md, crane-workshop-tours.md, roadmap.md, README (the FreeCAD Payap model still draws the earlier layout; noted, not redrawn). - Calculator: preset "Full hall 60/40 (4 D + 6 C)", fleet ladder Duplex first (1+1, 2+1, 3+2, 4+3, 4+6) plus the same floor Classic-led (2+11) and Duplex-only (7+0) for comparison; plant view reserves 4 Duplex bays and 6 Classic positions. - Business plan draft 0.2 rebuilt (capacity table row, plot fit, layout). Checks: renderer 720 checks pass (node budget 2,700 for the Duplex-heavy stress preset, 60 fps), calculator regression 0 fails, level selector and page checks clean at 390 / 1024 / 1440 px dark and light; PDF 47 pages with a filled table of contents.	2026-10-16 20:09:56 +07:00
grabowski	4beda7f27a	Plant view: toilets in the factory, link lands on doors, no separate trimmer ... User feedback on the isometric view (October 2026): - "the production hall is missing toilets": two sets. At the staff entry: women 2 WC, men 1 WC and 1 urinal, an accessible WC, basins. At the east end of the back aisle in the finishing block: women 2 WC, men 1 WC and 1 urinal, basins (proposed, not yet in the parametric plans). site-candidates.md gets a Toilets bullet with the Thai minimum (Ministerial Regulation No. 39 B.E. 2537, table 2; separate toilets for men, women and disabled staff under the welfare regulation B.E. 2548). - "the door and the corridor is not aligned": the covered link now lands on doors at both ends, centred on it (factory entrance at the start of the visitor corridor, office lobby door on the north face, windows cleared); the corridor glass starts after the door; the stray staff door with no path is gone; the link deck ramps up to the factory floor. - "we also dont need a extra trimmer with the optical, this is included in the duplex and the classics": the finishing block keeps only the optical inspection station; site-candidates.md, the tour route and the process flow say the presses trim inline. Checks: renderer 720 checks and functional checks pass (max 2,485 SVG nodes); calculator regression 0 fails; level selector works in the page; no page errors or overflow at 390 / 1024 / 1440 px, dark and light.	2026-10-16 19:40:05 +07:00
grabowski	8e4559ee36	Plant view: GF / 1F / Roof levels, lamps off the drive areas, pipe bridges land on walls ... User feedback on the isometric view (October 2026): - "a light pole in the middle of the truck apron": a PAVED list of the drive areas (gate road, aprons, east road, lane, access road, car park, yard); every lamp now stands on a kerb or verge (the apron lamp to the south kerb, three more moved off drive areas, one added on the east road); one LAMPS list feeds poles and light pools. - "the office building also has 2 levels, can we make a selector for GF 1 2": the Roof / Inside toggle becomes GF | 1F | Roof. 1F shows the office first floor (+4.0 m: offices, meeting and training, meeting room, IT and server, toilets, pantry, flexible room, stair and lift) and the finishing and print block's upper floor (+3.8 m: print room in reserve, print stock, packaging materials, stair and goods lift), the rest ghosted. Office ground floor re-split after the floor plans (site-candidates.md). setMode('inside'/'roof') still works; new setLevel / getLevel / onLevel; the level survives calculator updates. - "the pipe bridge to the pump and HX room also stops mid air": both pipe bridges now drop down the wall faces at the factory and at the yard building to low-level wall sleeves, with a second support post. Checks: renderer 720 checks (presets x GF/1F/Roof x 390/1024/1440 x dark/light) and functional checks pass; calculator regression 0 fails; level selector works in the page; screenshots reviewed in all rotations.	2026-10-16 18:52:17 +07:00
grabowski	073f20a132	Plant view: cars under the canopies, PV on the car park, yard lamps, silo order ... User feedback on the isometric view (October 2026): - "the cars are above the car park roof": cars and scooters were their own sprites and the depth sort put some above the canopy; they are now drawn inside the canopy sprite before the posts and the roof, so the roof always covers them in every rotation. - "a light pole in the middle of the yard": the two yard lamps at the service-lane edge (one in front of the boiler hall) move to the yard's back fence; one LAMPS list feeds both the poles and the light pools. - "add solar panels to the car park": the car and scooter canopies now take PV first (107 modules, ~48 kWp; construction RFQ has canopy PV), the factory roof the rest (560 of 667 modules at 300 kWp); canopy tooltips give their kWp. - "arrange the pvc storage outside to be black, red, yellow": the silos read black, black, red, yellow from the default north-east view. Renderer checks rerun (288 + functional, no failures); calculator regression 62 checks pass; 390 / 1024 / 1440 px, dark and light, no page errors or overflow.	2026-10-16 18:10:53 +07:00
grabowski	d7380919e4	Steam and cooling, plant operation: show the launch plant (1 Duplex + 1 Classic) ... User (October 2026): "launch plant should be 1x duplex system and 1x classic". The calculator already did; these two pages did not. - steam-cooling.html: default case is now "Launch plant" (D1-A, D1-B, Classic; B-1 and B-2; CH-1 and CH-2: 450 to 540 kg/h on 1,000 kg/h, 391.5 kW on 500 kW). Other cases: Duplex first (commissioning), Second Duplex (growth option, five presses), One module down (launch plant with B-2 and CH-2 out). Idle boxes say "reserved position" / "growth option". Phasing table: launch plant, second Duplex, options; galvanics cooling is launch scope. Five-press figures labelled as the growth case or backbone sizing; chiller cost per the CSV 2-module row. - plant-operation.html: the launch plant: Classic C2 removed everywhere (press, trimmer, routes, conveyor, lamps, texts), Classic re-centred; one PDPU (2 cells) as in total-investment; boilers 2 x 500 kg/h, chillers 2 x 250 kW; title arrivals scaled to three presses; phone legend in one column. - Landing entries and README bullets for both pages. Verified headless (Edge): skill checks pw_sc_check and pw_plant_check with launch-plant expectations, 90-day runs, perf unchanged; 390 / 1024 / 1440 px dark and light without page errors or overflow.	2026-10-16 16:58:37 +07:00
grabowski	71e30b0633	Plant view: isometric tile-game render of the configured plant ... User request (October 2026): a SimCity / Factorio style render in the calculator for an overview of the factory, solar and utilities. New card "The plant at a glance" at the top of the plant and business plan calculator: an isometric SVG scene (CNXIso, inlined with its iso- prefixed CSS) of the Payap-scenario site driven by the calculator state: Duplex systems and Classics (r.D, r.C; overflow into the phase 2 building), galvanics in-house or "stampers bought in", cutting in-house or "cut abroad", metrology tier, cassette and CD-R benches, solar buy / PPA / none (300 kWp, 271 kWh battery), electric or biomass steam (fuel store, chip pile, smoking stack), boiler and chiller modules out of the four positions each (r.nb, r.nc), crane, visitor corridor. Roof / Inside cutaway, four rotations with a north arrow, zoom, pan, pinch, tap for figures from the docs; dusk in the dark theme, day in the light theme; CSS-only animation that pauses off-screen and respects reduced motion. The scene only rebuilds when its config changes. Verified headless on Edge: 390 / 1024 / 1440 px, dark and light, no page errors, no overflow, presets map to the scene (lean, five-press, full hall); the calculator's 62-check regression still passes; node --check on all scripts. Renderer built and tested separately (288 checks).	2026-10-16 16:55:34 +07:00
grabowski	485b3b630a	Plant and business plan calculator: configuration, investment, budget, ten-year cash ... User request (October 2026): an interactive business plan calculator where the plant configuration is chosen and everything follows. Built into the fleet calculator (same page and URL, one model): - Plant configuration card: galvanics in-house or bought stampers (and Pheenix estimate vs OMS reference), mastering and cutting in-house or outsourced, metrology full or launch tier, cassette and CD-R, solar buy / PPA / none, electric or biomass steam, Thai or Chinese utilities, crane buy or rent, visitor corridor now or later, ramp-up reserve; stamper supply to other plants; disabled-not-hidden controls. - Investment built from the total-investment blocks (low / mid / high, sources and kind badges); boiler and chiller modules sized from the fleet and flagged past the four positions; phase 2 building past the 870 m2 press hall. Default reproduces 160.9 / 226.7 / 292.5M THB. - Budget card against 180M and 216M THB; "Investor levers" preset gives 193.6M mid, 203.6 to 213.6M with the reserve. - Money follows the configuration: outsourced title steps passed through at cost (fee split 51.1 / 37.0 / 11.9 %), electric steam energy and demand charge, PPA power price, optional cassette/CD-R revenue. - Ten-year cash view: editable ramp and discount rate, payback, NPV, IRR, chart and table; pre-tax, pre-financing sketch. - Presets: launch plant, investor levers, lean, five-press, full hall. - Verified headless on Edge: 62 checks, 390 / 1024 / 1440 px, dark and light, no overflow, no page errors. Business plan 9.4 cross-check updated to the calculator's figures (EBITDA 1.68M, payback 4.1 yr; cash payback year ~5.7, IRR ~13 %); docx and pdf rebuilt. README and landing entry renamed.	2026-10-16 16:15:22 +07:00
grabowski	d42e99389b	Business plan draft 0.2: re-based on the launch plant ... The investor business plan (docx + pdf) rebuilt for the launch plant decided in October 2026: one Duplex system and one Classic, Pheenix galvanics with zero discharge, the Sibert line, a Sillitoe cutting room, modular steam and cooling (rooms for four), cassette and CD-R; no bridge stampers, no outsourced cutting; second Duplex as a growth option. - Part A: executive summary (what changed since 0.1, the numbers, the 180M / 216M answer, first release marked open), reading guide, two price points (ResurRec and Record Industry), anatomy rewritten for Sillitoe, Pheenix, Sibert, Duplex + Classic, lead times without bridge stampers, new 4.8 artist platform, cassette 4.9, CD 4.10. - Part B: traceability with ERPNext as system of record, metrology launch tier as the investor's choice, QC, efficiency (PEA tariff, utility modules, fuel open, Chinese boilers and DIW rules), site (Mueang Chi, Payap zoning result), building blocks, safety, BOI and licences with galvanics in the first factory licence. - Part C: launch-plant investment table, the investor's question and levers, tranches, currency, operating picture of the launch plant, timeline with the metal path on the critical path, commissioning sequence and why the whole chain at launch, team, 22 risks, 17 phase 0 actions, the ask. - plan_lib: grid column widths so LibreOffice keeps table widths. - export_pdf.py: LibreOffice UNO export that fills the table of contents (47 pages). - README: total investment, revenue model and business plan bullets.	2026-10-16 16:01:25 +07:00
grabowski	794cde228c	Re-base scale, pressing line, roadmap, revenue model and calculator on the launch plant ... Launch plant (user, October 2026): one Duplex system and one Classic, with cutting and galvanics in-house, everything in one capital round. - scale.md: capacity table now launch plant 0.71-0.97M records/yr, the second Duplex as a growth option; launch utilities (450-540 kg/h on B-1/B-2, ~390 kW on 2 x 250 kW); calculator figure ~0.94M. - pressing-line.md: launch plant section on top; five-press fleet kept as the layout fleet the hall and backbone are built for. - roadmap.md: long-lead orders for the launch plant, no bridge stampers or outsourced cutting, commissioning order, what stays revenue-gated. - revenue-model.md: operating picture of the launch plant: central revenue ~3.75M USD, EBITDA ~1.6M, operating profit ~1.1M, payback ~4 yr on 216M THB, break-even ~0.3M records; adverse corner cannot cover depreciation. Five-press table kept and labelled. - fleet-calculator.html: start fleet 1 Duplex + 1 Classic, target 850k, capex base 6.55M (cases 8.9 / 6.55 / 4.9M), Duplex beyond one, chiller 500 kW, imported machinery 2.3M, ladder from the launch plant. - total-investment.md: superseded note updated.	2026-10-16 15:34:19 +07:00
grabowski	7344f12dc8	Chinese suppliers for boilers, compressed air and hydraulics ... Checked October 2026 on the investor's budget question. New docs/suppliers/china-utilities.md: boiler makers (ZOZEN, Sitong, Fangkuai, Taiguo, Yuanda, Yongxing, Taishan, Nobeth) with fit for 500 kg/h at 1.25 MPa, claimed certificates, Thai references and listing prices; the Thai rules for an imported boiler (MR and MOI notification B.E. 2549: ASME/JIS/EN or equivalent, certification-body verification, once-through relief does not reach 10.5 bar, licensed controller, annual inspection); compressor makers with Thai offices (Kaishan, Denair) and sizing; hydraulic pump sets and accumulators (Huade, Yuci, Hengli, WMD, Renowell, Inovance, NXQ makers), the shared-ring-main risks and Thai HPU builders; duty and freight; open RFQs. Result: about 2M THB at the midpoint (~2.5M with contingency), ~1 % of the 216M target, mostly the boilers; Newbilt aggregates stay Newbilt's. total-investment notes it and lists the uncosted central hydraulic plant; utilities CSV gets the Chinese candidates and route estimates; backlinks from equipment-suppliers, pressing-line, README.	2026-10-16 15:21:38 +07:00
grabowski	553b4a93d1	Launch plant roll-up and the investor's 180M THB question ... Decided (user, October 2026): the plant launches with everything in one capital round, commissioned in sequence: one Newbilt Duplex system, one Classic, a Pheenix galvanics line with ZLD water, the Sibert line, a Sillitoe cutting room, and the modular steam and cooling plant (2 x 500 kg/h boilers, 2 x 250 kW chillers, rooms for four each). No bridge stampers, no outsourced cutting; cassette and CD-R stay; the second Duplex and further Classics are growth options, not in the investment. total-investment.md: new 'Launch plant' roll-up, 4.9M to 8.9M USD, 161M to 292M THB incl. 15 % contingency (midpoint ~227M), with what is left out (ramp-up reserve ~10-20M THB, CD replication, financing, FX, archive shelving) and the BOI assumption. The investor's question (180M THB, maybe +20 % = 216M): fits at the low end only; at the midpoint four levers that keep every machine (solar via PPA, metrology launch tier, galvanics near OMS's reference, visitor corridor later) give ~193M, plus reserve ~203-213M, inside 216M; 180M needs low quotes. The quotes that decide it: Newbilt (Duplex, Classic), Pheenix galvanics, building with soil test, metrology. Old full vision and phased entry marked superseded until the mirrors are re-based. Utilities CSV: chiller bank two modules (4.9-7.9M THB), boiler note for B-1 and B-2 at launch, ZLD and DI rows now launch scope (carried with galvanics); baseline 28.47M-48.73M THB. README project status.	2026-10-16 14:53:19 +07:00