Commit Graph
17 Commits
Author SHA1 Message Date
grabowski 20c8d283d5 Rebase costs on USD/THB; add timelines and first market data
Currency
- Base currency moves from EUR to USD and THB throughout. Rates at
  5 Aug 2026: 1 USD = 33 THB, 1 EUR = 1.155 USD, 1 GBP = 1.35 USD.
  EUR/THB lands at ~38, so existing THB research needed no change.
- Vendor quotes keep their original currency with a USD/THB equivalent
  alongside, so they stay checkable against the source PDFs.
- Full vision ~4.7-8.9M USD; phased entry ~1.7-2.9M USD.

New documents
- production-timeline.md: order turnaround stage by stage. Launch
  8-14 weeks, mature 5-10, repress 2-3. Quantifies the in-house
  galvanics turnaround claim the repo had asserted without a number,
  and flags artwork as an unmodelled fourth approval gate.
- project-timeline.md: calendar to first paying release, ~Q4 2028.
  Critical path is BOI certificate to press order to build to
  commissioning. Two findings: Newbilt build time is absent from the
  repo yet carries ~40% of the schedule, and the BOI rule may be
  over-serialised since duty exemption attaches at importation rather
  than at contract signature.

First market data (ResurRec, Bangkok)
- Invoice-derived prices, a factory tour, and a confirmed fleet of one
  Newbilt Classic 12" automatic plus one semi-automatic.
- Price ladder recorded at 300/500/1000-3000/3000+ units. Decomposes
  to roughly 34-50k THB fixed per title and 535-780 THB variable per
  unit, which is 4-7x the price this model assumes.
- The incumbent presses 230-350k records/yr but buys every stamper as
  an import. That single constraint plausibly explains their 150-unit
  floor, their flat discount ladder and their large-run lead time, and
  it is what an in-house galvanics line attacks. Logged as an open
  question on whether galvanics should move from phase 5 to phase 1.
- Inferences are marked as inferences; the whole set is one buyer and
  one plant, and the model is deliberately left unrebased until a
  second data point exists.

Corrections
- Gross margin arithmetic did not follow from its own inputs. Restated
  as ~1.95 USD at the midpoint with the 0.75-3.15 spread shown; the
  previous "40 to 55%" was not supported.
- Direct cost low total 1.50 to 1.45 USD; contingency THB high 40M
  to 38M.
- README indexes the construction RFQ, which was missing.
2026-08-06 12:22:40 +07:00
grabowski c138177f67 Add project roadmap: 27 steps in dependency order across six phases
Three current gates (market validation, BOI, land title check) through
quotes, commitment, build, launch, and revenue-gated expansion; import
window correctly attributed to certificate issuance
2026-07-17 18:02:18 +07:00
grabowski 195dbff1f4 Add revenue model: 3.2M-5.9M EUR/yr at full capacity, per-record economics
Blended pressing price, direct cost breakdown, margin, EBITDA and payback
bands; all arithmetic reviewer-recomputed; adverse payback corner stated
honestly alongside mid assumptions
2026-07-17 17:56:23 +07:00
grabowski 89da2af9c3 Add total investment roll-up: 4M-7.7M EUR full vision, 1.5M-2.5M EUR phased entry
All sums and conversions reviewer-recomputed; every block carries its
basis (quote, researched range, or marked estimate)
2026-07-17 17:46:27 +07:00
grabowski c95874ce6f Add project scale summary: capacity, building, land, electrical, solar, headcount
All derived figures reviewer-recomputed; BESS runtime corrected to the
chiller's electrical draw (2-3 h, not 1 h of thermal rating)
2026-07-17 17:37:20 +07:00
grabowski 50a75c1fa4 Add biomass fuel strategy: 60 rai coppice idea and northern fuel market
Own land yields ~80-135 t/yr vs ~350-400 t/yr mature demand; forestry
classification check gates everything; staged electric-first path with
coppice planted now for the expansion-phase biomass boiler
2026-07-17 17:16:06 +07:00
grabowski b2ab630231 Add BOI investment promotion strategy
Group B base activity (plastics) with non-tax package and machinery duty
exemption; CIT value engineered via solar/BESS, smart-and-sustainable
automation, and R&D merit measures; NEC/Lamphun regional angle; BOI
approval sequenced ahead of incorporation and machinery orders
2026-07-17 15:54:53 +07:00
grabowski 11b7df3be4 Add end-to-end process flow document and diagram; floor loading criterion
- docs/process-flow.md: mermaid chart plus stage table of every check and
  the three artist approval gates, from audio intake to fulfillment
- docs/process-flow.drawio with PNG and PDF exports
- pressing-line.md: floor must carry multiple tons per m2 in machine areas
- README: process-flow entry in document index and layout tree
2026-07-17 15:48:48 +07:00
grabowski 808e3e34b8 Add quality automation spec: stamper metrology and layered record QC
- Keyence-class instrument stack for father/mother/stamper analysis
  (VK-X confocal sampled zones, VR-6000 wide-area, XRF thickness) with
  genealogy integration via middleware
- Three-layer pressed-record QC: 100% inline optical inspection,
  per-cycle press telemetry, sampled automated audio comparison
- Honest limits documented: no turnkey products exist for the optical
  and audio layers; 100% audio QC impossible at press speed
2026-07-17 13:56:45 +07:00
grabowski 0b79c4fb73 Add whole-factory HVAC requirement and process traceability spec
- facility-security.md: continuous temperature/humidity/PM control, zoned
  filtration, burning-season PM2.5 design point, HVAC in PV/battery sizing
- traceability.md: end-to-end per-order customer traceability, batch
  genealogy, log-at-source principles, machine data access as a
  procurement requirement
2026-07-17 13:05:46 +07:00
grabowski 0a4f47a5cc Split README into topic documents
- README reduced to overview with linked document index
- docs/equipment/pressing-line.md: fleet strategy, Newbilt plan, site reqs
- docs/suppliers/vendor-landscape.md: researched vendor narratives
- docs/sustainability.md: solar, zero-discharge water, materials
- docs/worker-safety.md: training, clean rooms, PPE
- docs/facility-security.md: access control, CCTV, archive/audio protection,
  fire and life safety, plant monitoring, Thai compliance anchors
2026-07-17 12:51:04 +07:00
grabowski 6281c5b223 Add solar hardware plan: Deye hybrid inverters + Gobel Power 271 kWh BESS
Includes open engineering checks: battery rack voltage vs Deye model
window, Gobel safety certifications, and peak-shaving-scale framing
2026-07-17 12:41:52 +07:00
grabowski 4c44b39e0c Add vendor landscape to README and equipment supplier map
- README: vendor sections for Agnew Analog (lathe), Plating Power/Digital
  Matrix (galvanics), Sibert (stamper prep), Stamper Discs (bridge stamper
  service), Pheenix Alpha (automated presses)
- docs/suppliers/equipment-suppliers.md: full needs list and supplier map
  across all nine areas of the production chain
2026-07-17 12:22:04 +07:00
grabowski d9970d335f Update README: remove em dashes, add packaging/dropshipping, 50/50 press fleet strategy 2026-07-17 11:58:13 +07:00
grabowski d1bffb217e Rename B4L to buildfor.life 2026-07-17 11:53:22 +07:00
grabowski abfa6f1ee1 Correct project attribution: add team section, B4L is consulting support 2026-07-17 11:53:06 +07:00
grabowski 08a1607e22 Add README: project vision, equipment plan, sustainability and safety commitments 2026-07-17 11:51:11 +07:00