Add vendor landscape to README and equipment supplier map
- README: vendor sections for Agnew Analog (lathe), Plating Power/Digital Matrix (galvanics), Sibert (stamper prep), Stamper Discs (bridge stamper service), Pheenix Alpha (automated presses) - docs/suppliers/equipment-suppliers.md: full needs list and supplier map across all nine areas of the production chain
This commit is contained in:
1 parent
d9970d335f
commit
4c44b39e0c
2 files changed
+236
-3
No files matched your search
@@ -82,11 +82,81 @@ cooling water system. The quotation has passed its validity date and will need
|
||||
re-confirmation before ordering.
|
||||
|
||||
Site planning for the semi-automatic line works from Newbilt's Duplex
|
||||
requirements: roughly 200 m² of
|
||||
production floor, 32 kVA connected electrical load, saturated steam at 10 bar,
|
||||
requirements: roughly 200 m² of production floor, 32 kVA connected
|
||||
electrical load, saturated steam at 10 bar,
|
||||
and compressed air and cooling water circuits, plus side rooms for materials,
|
||||
compressor, chiller, and finished goods.
|
||||
|
||||
## Vendor Landscape
|
||||
|
||||
Research on candidate vendors for the rest of the chain (from vendor sites
|
||||
and trade press; capabilities are claims until quotes and visits verify
|
||||
them). Pricing is unpublished across the board: every one of these is a
|
||||
quote-on-request conversation.
|
||||
|
||||
### Mastering and cutting: Agnew Analog (Greece)
|
||||
|
||||
[Agnew Analog Reference Instruments](https://agnewanalog.com/) builds the
|
||||
**Type 612 disk mastering lathe** (unveiled 2023, billed in the trade press
|
||||
as the first all-new lacquer cutting lathe since the mid-1960s) and the
|
||||
companion Type 602 stereo cutter head, sold turnkey or as components. Bespoke,
|
||||
low-volume manufacturing by J. I. Agnew, so expect long build times. The
|
||||
lathe is only the platform: a working cutting room additionally needs cutter
|
||||
amplifiers, a mastering console, a preview/pitch-automation solution, vacuum
|
||||
and swarf handling, plus lacquer blanks and styli as consumables.
|
||||
|
||||
### Silvering and electroforming equipment: Plating Power / Digital Matrix (USA)
|
||||
|
||||
[Plating Power](https://www.platingpower.com/) is the vinyl brand of Digital
|
||||
Matrix Corporation (Farmingdale, NY), the dominant turnkey vendor for vinyl
|
||||
galvanics. Their line covers silvering (VLSS station), nickel pre-plate
|
||||
(VLPP), production electroforming (VLFP 2/4/6-cell system), and
|
||||
electro-clean/passivation (EC-1000), all built for clean-room use with fume
|
||||
extraction hookups. Two gaps matter for this project: they supply **no
|
||||
closed-loop water treatment or metal recovery** (a separate industrial
|
||||
water-treatment vendor must deliver the zero-discharge system; the
|
||||
zero-discharge plating room at Gotta Groove Records in Ohio, built around a
|
||||
wastewater evaporator, is the reference model), and no stamper
|
||||
punching/finishing equipment (see Sibert below). No Southeast Asia
|
||||
distributor; contact is via the US factory or their Japan/Korea distributors.
|
||||
|
||||
### Stamper preparation: Sibert Instruments (UK)
|
||||
|
||||
[Sibert Instruments](https://www.sibert.co.uk/) (Hampshire, in this niche
|
||||
since the early 1970s) makes the machines that turn a raw electroformed
|
||||
nickel shell into a press-ready stamper: the VSP center punch, VSF
|
||||
back-finisher, and VSC coiner (trim and form in one pass). One-off capital
|
||||
equipment filling exactly the gap between the plating line and the presses.
|
||||
|
||||
### Stamper service, as a bridge: Stamper Discs (UK)
|
||||
|
||||
[Stamper Discs](https://www.stamperdiscs.com/) (Sheffield, founded 2018,
|
||||
family-run) is a trade galvanics service: send lacquers or DMM masters, get
|
||||
back press-ready 1-step or 3-step stampers in 7"/10"/12", explicitly made to
|
||||
fit Viryl, Toolex, and **Newbilt** molds. They ship to 30+ countries and can
|
||||
broker lacquer cutting through European partners. Natural role for CNX
|
||||
Vinyl: stamper supplier while the in-house galvanics line is being built,
|
||||
then overflow capacity and a quality benchmark. Watch-outs: a small
|
||||
single-site operation, no documented Asia customers yet, and two
|
||||
international freight legs per job.
|
||||
|
||||
### Fully automated presses: Pheenix Alpha (Sweden)
|
||||
|
||||
[Pheenix Alpha](https://www.pheenixalpha.com/) (Solna) is the direct
|
||||
successor of Toolex Alpha, founded in 2006 by former Toolex staff. Their
|
||||
**AD12** is the continuation of the original 1977 fully automatic press:
|
||||
24 to 26 second cycle (roughly 140 records per hour), one operator running
|
||||
up to four presses, 7"/10"/12" up to 200 g, about 3.25 m² per press. Each press has 25 kW installed electrical power and
|
||||
consumes per cycle roughly 1.2 kg of steam, 12.5 L of chilled water in a
|
||||
closed platen circuit (compatible with the zero-discharge goal), and
|
||||
compressed air. Deepgrooves in the Netherlands runs its AD12 steam from
|
||||
wood-fired biomass boilers, a working precedent for the renewable-steam
|
||||
question. Pheenix also offers the **AD12 Manual**, a semi-automatic press on
|
||||
the same platform aimed at splatter and short runs, which makes them a
|
||||
possible single-vendor alternative covering both halves of the 50/50 fleet;
|
||||
that option should be weighed against the Newbilt plan on price, spares, and
|
||||
support.
|
||||
|
||||
## Sustainability
|
||||
|
||||
Two commitments are fixed design requirements for this plant, not aspirations
|
||||
@@ -182,7 +252,7 @@ docs/
|
||||
├── equipment/
|
||||
│ └── newbilt/ Offers, site requirements, process schematic, service rates
|
||||
├── finance/ Project cost overviews
|
||||
└── suppliers/ PVC compound supplier contacts
|
||||
└── suppliers/ Supplier contacts and the equipment supplier map
|
||||
```
|
||||
|
||||
Documents are primary sources (vendor PDFs and spreadsheets) and reflect the
|
||||
|
||||
Reference in new issue
Block a user