Commit Graph
73 Commits
Author SHA1 Message Date
grabowski e2ad342a1a Export site renders; pin the freecad-mcp MCP server
Nine 2400px views of the site model in docs/renders: an isometric, a
site plan, dimetric and trimetric, four aerial obliques from each corner,
a low approach view from the road, and two orthographic elevations.

Also hardens the freecad MCP entry added in the previous commit. It ran
"uvx freecad-mcp" unpinned, which resolves and executes whatever version
is current at every launch. Now pinned to 0.1.20 and marked optional, in
line with the ruv-swarm and flow-nexus entries alongside it.
2026-07-30 00:54:20 +07:00
grabowski c4d0e08c9f Add site massing model for the Mueang Chi candidate parcel
Models the plot and everything on it in FreeCAD, and writes up the
decisions the modelling forced.

Parcel geometry is traced from the DOL LandsMaps cadastral polygon and
reconciled against that portal's own measured edge lengths (40.86 + 26.61
/ 166.81 / 42.48 + 14.94 / 152.46 m), which the trace reproduces to within
about 1% with 1.67 m of closure error over a 444 m perimeter. Note the
mapped extent comes out near 9,570 sqm against a deed area of 8,266 sqm,
a ~16% gap that needs a surveyor before any offer.

On the site: 60x25 m production building on a 10 degree monopitch, a
45x38 m phase-2 building, roof and carport PV, fire and raw water tanks,
a detached boiler/chiller utility yard, perimeter wall and gate, guard
house, roofed staff parking, and the loading and fire-access roads.

Docs:
- scale.md: expansion headroom for a second building, and the detached
  utility yard, which frees ~126 sqm inside the main shed
- sustainability.md: roof orientation study (rotating the building for
  solar gains under 1 point and costs 4 m of clearance, so it stays
  aligned to the plot), and a new water supply section
- facility-security.md: fire water supply behind the existing
  suppression design

Figures marked as estimates are planning-grade, not engineering
calculations; the PV module spec is a generic placeholder, and zoning for
factory use on this plot is still unverified.
2026-07-29 23:00:09 +07:00
grabowski c138177f67 Add project roadmap: 27 steps in dependency order across six phases
Three current gates (market validation, BOI, land title check) through
quotes, commitment, build, launch, and revenue-gated expansion; import
window correctly attributed to certificate issuance
2026-07-17 18:02:18 +07:00
grabowski 195dbff1f4 Add revenue model: 3.2M-5.9M EUR/yr at full capacity, per-record economics
Blended pressing price, direct cost breakdown, margin, EBITDA and payback
bands; all arithmetic reviewer-recomputed; adverse payback corner stated
honestly alongside mid assumptions
2026-07-17 17:56:23 +07:00
grabowski 89da2af9c3 Add total investment roll-up: 4M-7.7M EUR full vision, 1.5M-2.5M EUR phased entry
All sums and conversions reviewer-recomputed; every block carries its
basis (quote, researched range, or marked estimate)
2026-07-17 17:46:27 +07:00
grabowski c95874ce6f Add project scale summary: capacity, building, land, electrical, solar, headcount
All derived figures reviewer-recomputed; BESS runtime corrected to the
chiller's electrical draw (2-3 h, not 1 h of thermal rating)
2026-07-17 17:37:20 +07:00
grabowski 50a75c1fa4 Add biomass fuel strategy: 60 rai coppice idea and northern fuel market
Own land yields ~80-135 t/yr vs ~350-400 t/yr mature demand; forestry
classification check gates everything; staged electric-first path with
coppice planted now for the expansion-phase biomass boiler
2026-07-17 17:16:06 +07:00
grabowski 5184014a2d Add energy efficiency architecture: heat recovery before generation
Press cooling return (60 C) feeds heat pump into boiler feedwater; waste
heat runs label oven and HVAC dehumid reheat; solar thermal preheat;
steam accumulator; boiler does only the final lift. Heat pumps for the
final 180 C steam and ground-source in tropical Thailand both ruled out
with reasoning; northern Thailand LPG tank context documented
2026-07-17 17:09:35 +07:00
grabowski 6648eb00b2 Add Thai utilities investment CSV with supplier candidates and budgetary ranges
Steam, compressed air, cooling, water treatment, racking, HVAC, solar EPC
and BESS; baseline total 23.98M-41.63M THB, options priced separately;
all figures budgetary +/- 30%, basis marked per row
2026-07-17 16:39:46 +07:00
grabowski b2ab630231 Add BOI investment promotion strategy
Group B base activity (plastics) with non-tax package and machinery duty
exemption; CIT value engineered via solar/BESS, smart-and-sustainable
automation, and R&D merit measures; NEC/Lamphun regional angle; BOI
approval sequenced ahead of incorporation and machinery orders
2026-07-17 15:54:53 +07:00
grabowski 11b7df3be4 Add end-to-end process flow document and diagram; floor loading criterion
- docs/process-flow.md: mermaid chart plus stage table of every check and
  the three artist approval gates, from audio intake to fulfillment
- docs/process-flow.drawio with PNG and PDF exports
- pressing-line.md: floor must carry multiple tons per m2 in machine areas
- README: process-flow entry in document index and layout tree
2026-07-17 15:48:48 +07:00
grabowski c07c554169 Add marking method per material: cold scribe on lacquers, laser on nickel, none on PVC
Laser marking excluded on lacquers (nitrocellulose flammability) and on
pressed records (HCl fumes from PVC), per the safety commitments
2026-07-17 15:28:24 +07:00
grabowski c5ec01369b Add stamper part marking and orientation fiducials; label alignment noted as deprioritized option 2026-07-17 15:26:34 +07:00
grabowski d194ebdc30 Add tiered PVC lab checks: per-lot benchtop, in-house workhorses, external qualification panel 2026-07-17 15:23:36 +07:00
grabowski 5b6beba305 Soften packaging assembly-check claim per review 2026-07-17 15:17:11 +07:00
grabowski d85e8fec8d Add raw PVC per-lot and packaging QC gates to quality automation spec 2026-07-17 15:16:33 +07:00
grabowski 808e3e34b8 Add quality automation spec: stamper metrology and layered record QC
- Keyence-class instrument stack for father/mother/stamper analysis
  (VK-X confocal sampled zones, VR-6000 wide-area, XRF thickness) with
  genealogy integration via middleware
- Three-layer pressed-record QC: 100% inline optical inspection,
  per-cycle press telemetry, sampled automated audio comparison
- Honest limits documented: no turnkey products exist for the optical
  and audio layers; 100% audio QC impossible at press speed
2026-07-17 13:56:45 +07:00
grabowski 6c1b1e7bbd Add factory layout concept diagram and fix fire-suppression section structure
- docs/facility-layout.drawio: zoned floor concept (production, galvanics,
  utilities, logistics, support) with material and stamper flow arrows
- PNG and PDF exports alongside the source
- facility-security.md: suppression subsection no longer splits the fire
  safety bullet list; clean agent wording updated to FK-5-1-12
2026-07-17 13:41:23 +07:00
grabowski 0b79c4fb73 Add whole-factory HVAC requirement and process traceability spec
- facility-security.md: continuous temperature/humidity/PM control, zoned
  filtration, burning-season PM2.5 design point, HVAC in PV/battery sizing
- traceability.md: end-to-end per-order customer traceability, batch
  genealogy, log-at-source principles, machine data access as a
  procurement requirement
2026-07-17 13:05:46 +07:00
grabowski 0a4f47a5cc Split README into topic documents
- README reduced to overview with linked document index
- docs/equipment/pressing-line.md: fleet strategy, Newbilt plan, site reqs
- docs/suppliers/vendor-landscape.md: researched vendor narratives
- docs/sustainability.md: solar, zero-discharge water, materials
- docs/worker-safety.md: training, clean rooms, PPE
- docs/facility-security.md: access control, CCTV, archive/audio protection,
  fire and life safety, plant monitoring, Thai compliance anchors
2026-07-17 12:51:04 +07:00
grabowski 6281c5b223 Add solar hardware plan: Deye hybrid inverters + Gobel Power 271 kWh BESS
Includes open engineering checks: battery rack voltage vs Deye model
window, Gobel safety certifications, and peak-shaving-scale framing
2026-07-17 12:41:52 +07:00
grabowski 4c44b39e0c Add vendor landscape to README and equipment supplier map
- README: vendor sections for Agnew Analog (lathe), Plating Power/Digital
  Matrix (galvanics), Sibert (stamper prep), Stamper Discs (bridge stamper
  service), Pheenix Alpha (automated presses)
- docs/suppliers/equipment-suppliers.md: full needs list and supplier map
  across all nine areas of the production chain
2026-07-17 12:22:04 +07:00
grabowski 5622ab2821 Initial commit: planning documents
- docs/: Newbilt equipment offer, site requirements, process schematic,
  service rates, project cost overview, PVC supplier list, consultancy overview
- .gitignore excluding local tooling config and runtime state
2026-07-17 11:47:47 +07:00