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163 Commits
Author SHA1 Message Date
grabowski 11b7df3be4 Add end-to-end process flow document and diagram; floor loading criterion 
- docs/process-flow.md: mermaid chart plus stage table of every check and
  the three artist approval gates, from audio intake to fulfillment
- docs/process-flow.drawio with PNG and PDF exports
- pressing-line.md: floor must carry multiple tons per m2 in machine areas
- README: process-flow entry in document index and layout tree
 2026-07-17 15:48:48 +07:00
grabowski c07c554169 Add marking method per material: cold scribe on lacquers, laser on nickel, none on PVC 
Laser marking excluded on lacquers (nitrocellulose flammability) and on
pressed records (HCl fumes from PVC), per the safety commitments
 2026-07-17 15:28:24 +07:00
grabowski c5ec01369b Add stamper part marking and orientation fiducials; label alignment noted as deprioritized option 2026-07-17 15:26:34 +07:00
grabowski d194ebdc30 Add tiered PVC lab checks: per-lot benchtop, in-house workhorses, external qualification panel 2026-07-17 15:23:36 +07:00
grabowski 5b6beba305 Soften packaging assembly-check claim per review 2026-07-17 15:17:11 +07:00
grabowski d85e8fec8d Add raw PVC per-lot and packaging QC gates to quality automation spec 2026-07-17 15:16:33 +07:00
grabowski 808e3e34b8 Add quality automation spec: stamper metrology and layered record QC 
- Keyence-class instrument stack for father/mother/stamper analysis
  (VK-X confocal sampled zones, VR-6000 wide-area, XRF thickness) with
  genealogy integration via middleware
- Three-layer pressed-record QC: 100% inline optical inspection,
  per-cycle press telemetry, sampled automated audio comparison
- Honest limits documented: no turnkey products exist for the optical
  and audio layers; 100% audio QC impossible at press speed
 2026-07-17 13:56:45 +07:00
grabowski 6c1b1e7bbd Add factory layout concept diagram and fix fire-suppression section structure 
- docs/facility-layout.drawio: zoned floor concept (production, galvanics,
  utilities, logistics, support) with material and stamper flow arrows
- PNG and PDF exports alongside the source
- facility-security.md: suppression subsection no longer splits the fire
  safety bullet list; clean agent wording updated to FK-5-1-12
 2026-07-17 13:41:23 +07:00
grabowski 0b79c4fb73 Add whole-factory HVAC requirement and process traceability spec 
- facility-security.md: continuous temperature/humidity/PM control, zoned
  filtration, burning-season PM2.5 design point, HVAC in PV/battery sizing
- traceability.md: end-to-end per-order customer traceability, batch
  genealogy, log-at-source principles, machine data access as a
  procurement requirement
 2026-07-17 13:05:46 +07:00
grabowski 0a4f47a5cc Split README into topic documents 
- README reduced to overview with linked document index
- docs/equipment/pressing-line.md: fleet strategy, Newbilt plan, site reqs
- docs/suppliers/vendor-landscape.md: researched vendor narratives
- docs/sustainability.md: solar, zero-discharge water, materials
- docs/worker-safety.md: training, clean rooms, PPE
- docs/facility-security.md: access control, CCTV, archive/audio protection,
  fire and life safety, plant monitoring, Thai compliance anchors
 2026-07-17 12:51:04 +07:00
grabowski 6281c5b223 Add solar hardware plan: Deye hybrid inverters + Gobel Power 271 kWh BESS 
Includes open engineering checks: battery rack voltage vs Deye model
window, Gobel safety certifications, and peak-shaving-scale framing
 2026-07-17 12:41:52 +07:00
grabowski 4c44b39e0c Add vendor landscape to README and equipment supplier map 
- README: vendor sections for Agnew Analog (lathe), Plating Power/Digital
  Matrix (galvanics), Sibert (stamper prep), Stamper Discs (bridge stamper
  service), Pheenix Alpha (automated presses)
- docs/suppliers/equipment-suppliers.md: full needs list and supplier map
  across all nine areas of the production chain
 2026-07-17 12:22:04 +07:00
grabowski 5622ab2821 Initial commit: planning documents 
- docs/: Newbilt equipment offer, site requirements, process schematic,
  service rates, project cost overview, PVC supplier list, consultancy overview
- .gitignore excluding local tooling config and runtime state
 2026-07-17 11:47:47 +07:00