Energy: PEA tariff, electric vs biomass steam, PV vs solar thermal

PEA tariff schedule (May 2023 onward, still current) filed under
docs/finance/pea/; Ft 0.1623 THB/kWh for Sep-Dec 2026 from the PEA Ft page.
The plant falls under Schedule 3.2.2 (Medium General Service, TOU, 22 kV).

New section in sustainability.md: blended ~3.81 THB/kWh for two-shift
production plus 132.93 THB/kW demand charge; electric steam ~4.7M-5.5M
THB/yr at maturity against ~0.35M-0.8M of biomass fuel; self-consumed PV
worth ~3.7 THB/kWh (~4.5-7 yr payback); solar thermal not recommended;
the battery earns little from TOU arbitrage or peak shaving. biomass.md,
scale.md, the utilities CSV note and the README follow.
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grabowski committed 2026-10-07 09:54:31 +02:00
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@@ -89,8 +89,10 @@ The detail lives in dedicated documents:
- [Equipment needs and supplier map](docs/suppliers/equipment-suppliers.md):
the full needs list per production step with supplier tables and contacts
- [Sustainability](docs/sustainability.md): the solar installation (Deye
inverters, 271 kWh Gobel Power battery stack), the zero contaminated water
commitment, and the materials strategy
inverters, 271 kWh Gobel Power battery stack), the PEA grid tariff and
what it decides (biomass steam at about a tenth of the cost of electric,
PV rather than solar thermal), the zero contaminated water commitment,
and the materials strategy
- [Worker safety](docs/worker-safety.md): safety training, galvanics clean
rooms and decontamination, PPE
- [Biomass fuel strategy](docs/biomass.md): the 60 rai own-grown coppice
@@ -205,7 +207,8 @@ docs/
│ ├── galvanics.md Electroforming and stamper prep equipment plan
│ └── pressing-line.md Press fleet strategy and equipment plan
├── finance/ Project cost overviews, revenue model,
│ construction RFQ
│ construction RFQ, PEA electricity tariff
│ schedule (pea/)
├── suppliers/ Supplier contacts, vendor landscape, supplier map
├── artist-platform.md Upload, price calculator, fan-funded pressing
├── biomass.md Biomass fuel strategy and the 60 rai coppice idea
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@@ -80,8 +80,18 @@ storage are additional.
- The 60 rai tilts the economics and the story further toward biomass, but
only after the land-title check clears
- The electric boiler remains the alternative: cleanest permitting, no fuel
logistics, but effectively grid-powered steam at a ~300 kW draw
logistics, but effectively grid-powered steam at a ~300 kW draw. On
PEA's time-of-use tariff that costs ~4.7M to 5.5M THB a year at mature
load against ~0.35M to 0.8M of fuel for biomass, and ~1.4M to 1.7M
against ~0.1M to 0.2M at early load, because the demand charge follows
the boiler's full-power draw (estimates; see the
[grid tariff](sustainability.md#grid-tariff-pea-and-what-it-decides)).
The electric boiler is the more efficient machine; biomass is the far
cheaper heat
- A staged path is possible: start electric (fast, clean permitting), plant
the coppice now (first harvest in 2 to 4 years), and add the biomass
boiler at the automated-line expansion when demand and the fuel supply
have both matured
have both matured. At the tariff above that is a permitting and logistics
choice, not a cost one: every year on electric steam costs roughly 1.2M
to 5M THB more than biomass, so the switch should come as soon as the
permit and a fuel contract are in place
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@@ -13,6 +13,6 @@ water,Galvanics ZLD evaporator (future),"Small MVR or low-temp vacuum evaporator
storage,Pallet racking and shelving,"100-200 pallet positions selective/heavy-duty (beams sized 1000-1500 kg/pallet, records are dense) + archive and finished-goods shelving, installed","Jenbunjerd; local fabricators (Sahawatthanakit, UPR, SD Shelf); SSI Schaefer (premium)",800000,1500000,published list prices + engineering estimate,"SSI Schaefer premium tier ~1.5-3M for same scope; ~1000-2000 THB per pallet position at local tier"
hvac,Whole-factory HVAC,"~1500 m2 at 20-26 C, 35-60% RH, ePM1/F7-F9 filtration sized for burning-season PM2.5, ducting and controls","Daikin Thailand; Trane; Mitsubishi Electric; Carrier; filtration: Camfil Thailand, AAF",7500000,15000000,engineering estimate at 5000-10000 THB/m2,"RH low end of 35% is aggressive for tropics and drives desiccant cost; if 45-60% RH acceptable, cost drops materially"
hvac,Clean-room-grade zone adder,"Cutting room + galvanics clean room, ~2 x 60 m2, ISO 7/8 with HEPA terminals, positive pressure, airlocks","Same HVAC vendors + clean-room contractors; Camfil HEPA",1200000,3400000,engineering estimate at 10000-28000 THB/m2 adder,Applied only to the two tight zones
solar,PV rooftop EPC (illustrative 300 kWp),"Turnkey C&I rooftop EPC incl. Deye hybrid inverters, at 25000-35000 THB/kWp","Solar Nicolo (Deye tier-1 distributor); Banpu NEXT; SCG Cleanergy; Sermsang; local Chiang Mai installers",7500000,10500000,market rate per kWp; size illustrative,"Final kWp open until site selection; grid tariff ~3.88 THB/kWh implies ~4-6 yr C&I payback"
solar,PV rooftop EPC (illustrative 300 kWp),"Turnkey C&I rooftop EPC incl. Deye hybrid inverters, at 25000-35000 THB/kWp","Solar Nicolo (Deye tier-1 distributor); Banpu NEXT; SCG Cleanergy; Sermsang; local Chiang Mai installers",7500000,10500000,market rate per kWp; size illustrative,"Final kWp open until site selection; PEA TOU 3.2.2 plus Ft (Sep-Dec 2026): self-consumed PV worth ~3.7 THB/kWh, ~4.5-7 yr payback (sustainability.md, grid tariff)"
solar,Battery stack 271 kWh (Gobel),"GP-SRA-HV314 HV LiFePO4 rack, 15 x 18 kWh packs, direct from Shenzhen, 50-60 day lead",Gobel Power (no Thai distributor; integration by solar EPC),1400000,2030000,vendor listed price USD 39900-58000 at ~35 THB/USD,"Confirm Deye BMS protocol compatibility and that the EPC warrants a mixed-vendor DC bus; certs (UN38.3/IEC 62619/CE) to be requested"
total,BASELINE TOTAL,"Electric steam + oil-injected air + chiller + softener + loop treatment + local racking + HVAC + clean zones + 300 kWp solar + 271 kWh BESS",,23980000,41630000,sum of baseline rows,"~630k-1100k EUR at 38 THB/EUR; excludes options rows (biomass premium, oil-free, tower alternative, RO, ZLD evaporator, SSI premium tier); all figures budgetary +/- 30%, get RFQs before BOI/finance filings"
1 category item spec_summary candidate_thai_suppliers cost_low_thb cost_high_thb cost_basis notes
13 storage Pallet racking and shelving 100-200 pallet positions selective/heavy-duty (beams sized 1000-1500 kg/pallet, records are dense) + archive and finished-goods shelving, installed Jenbunjerd; local fabricators (Sahawatthanakit, UPR, SD Shelf); SSI Schaefer (premium) 800000 1500000 published list prices + engineering estimate SSI Schaefer premium tier ~1.5-3M for same scope; ~1000-2000 THB per pallet position at local tier
14 hvac Whole-factory HVAC ~1500 m2 at 20-26 C, 35-60% RH, ePM1/F7-F9 filtration sized for burning-season PM2.5, ducting and controls Daikin Thailand; Trane; Mitsubishi Electric; Carrier; filtration: Camfil Thailand, AAF 7500000 15000000 engineering estimate at 5000-10000 THB/m2 RH low end of 35% is aggressive for tropics and drives desiccant cost; if 45-60% RH acceptable, cost drops materially
15 hvac Clean-room-grade zone adder Cutting room + galvanics clean room, ~2 x 60 m2, ISO 7/8 with HEPA terminals, positive pressure, airlocks Same HVAC vendors + clean-room contractors; Camfil HEPA 1200000 3400000 engineering estimate at 10000-28000 THB/m2 adder Applied only to the two tight zones
16 solar PV rooftop EPC (illustrative 300 kWp) Turnkey C&I rooftop EPC incl. Deye hybrid inverters, at 25000-35000 THB/kWp Solar Nicolo (Deye tier-1 distributor); Banpu NEXT; SCG Cleanergy; Sermsang; local Chiang Mai installers 7500000 10500000 market rate per kWp; size illustrative Final kWp open until site selection; grid tariff ~3.88 THB/kWh implies ~4-6 yr C&I payback Final kWp open until site selection; PEA TOU 3.2.2 plus Ft (Sep-Dec 2026): self-consumed PV worth ~3.7 THB/kWh, ~4.5-7 yr payback (sustainability.md, grid tariff)
17 solar Battery stack 271 kWh (Gobel) GP-SRA-HV314 HV LiFePO4 rack, 15 x 18 kWh packs, direct from Shenzhen, 50-60 day lead Gobel Power (no Thai distributor; integration by solar EPC) 1400000 2030000 vendor listed price USD 39900-58000 at ~35 THB/USD Confirm Deye BMS protocol compatibility and that the EPC warrants a mixed-vendor DC bus; certs (UN38.3/IEC 62619/CE) to be requested
18 total BASELINE TOTAL Electric steam + oil-injected air + chiller + softener + loop treatment + local racking + HVAC + clean zones + 300 kWp solar + 271 kWh BESS 23980000 41630000 sum of baseline rows ~630k-1100k EUR at 38 THB/EUR; excludes options rows (biomass premium, oil-free, tower alternative, RO, ZLD evaporator, SSI premium tier); all figures budgetary +/- 30%, get RFQs before BOI/finance filings
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@@ -169,6 +169,16 @@ conversion, which forestry land generally does not.
Grid connection: a medium-voltage connection with a transformer in the
**500 to 1,000 kVA** class from PEA, sized by the boiler decision.
Tariff: PEA Schedule 3.2.2, Medium General Service on time of use at
22 kV (the flat rate is closed to new customers): 132.93 THB/kW demand
charge on the peak-hour maximum, 4.1839 THB/kWh peak (09:00 to 22:00 on
weekdays) and 2.6037 THB/kWh off-peak, plus Ft (0.1623 THB/kWh for
September to December 2026) and VAT. Two-shift production lands at a
blended ~3.81 THB/kWh before the demand charge, roughly 4.3M to 6.4M THB a
year without electric steam (estimate); the deposit for the connection is
400 THB per kVA. Detail and what it decides for steam, PV and the battery
in [sustainability](sustainability.md#grid-tariff-pea-and-what-it-decides).
Galvanics (Phase 5) is not in the table yet. By the Pheenix Alpha and
Sibert datasheets, one electroforming line plus the stamper prep machines
is ~30 kVA connected, two three-phase plating units and the rest
@@ -188,8 +198,10 @@ small against the connection, but its own feeder and meter.
(estimate), so 300 kWp covers roughly **28 to 45%** of consumption
without electric steam, falling to **~17%** with it; a bigger array
shifts that up
- Battery: **271 kWh** Gobel stack (peak shaving and ride-through, roughly
two to three hours of the chiller's electrical draw)
- Battery: **271 kWh** Gobel stack (ride-through, roughly
two to three hours of the chiller's electrical draw; peak shaving earns
little under PEA's time-of-use tariff, see
[sustainability](sustainability.md#grid-tariff-pea-and-what-it-decides))
## Steam and fuel
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@@ -27,14 +27,19 @@ at 10 bar / 180 °C) and the 250 kW cooling system.
rack's DC voltage window to the specific Deye model (a full 15-pack rack
can exceed the 800 V window of the smaller Deye series), and obtaining
Gobel's safety certifications (not published) for a Thai commercial
install. At 271 kWh the stack is a peak-shaving and ride-through buffer,
not full off-grid autonomy, against loads like the 250 kW cooling system.
install. At 271 kWh the stack is a ride-through buffer, not full
off-grid autonomy, against loads like the 250 kW cooling system; under
PEA's time-of-use tariff it earns little from peak shaving
([grid tariff](#grid-tariff-pea-and-what-it-decides)).
- The machine load and cooling system are straightforward PV targets.
- Steam is the open engineering question. Options under evaluation include an
electric boiler (maximizes the solar share), a biomass boiler (locally
abundant fuel), and solar-thermal pre-heating of boiler feedwater. No
technology choice has been made yet; it will be driven by honest numbers on
load profiles, storage, and grid backup, not by what sounds greenest.
- Steam is the open engineering question. Options under evaluation are an
electric boiler (maximizes the solar share) and a biomass boiler (locally
abundant fuel); solar-thermal pre-heating of boiler feedwater was
considered and is not recommended. No technology choice has been made
yet; it will be driven by honest numbers on load profiles, storage, and
grid backup, not by what sounds greenest. At PEA's tariff, biomass heat
costs about a tenth of electric steam
([grid tariff](#grid-tariff-pea-and-what-it-decides)).
- Whole-factory HVAC (continuous temperature, humidity, and PM control, see
[facility systems](facility-security.md)) adds a major tropical-climate
load on top of process cooling and must be part of the PV and battery
@@ -117,9 +122,10 @@ reusing it before generating anything new:
dehumidification reheat (the 35 to 60% RH spec means air is cooled below
dew point and reheated continuously) run on recovered press heat instead
of fresh electricity.
- **Solar thermal feedwater preheat**: flat-plate or evacuated-tube
collectors reach 60 to 90 °C trivially in the Thai sun; cheap, proven, and
stackable with the heat pump recovery.
- **Solar thermal feedwater preheat** (considered, not recommended):
flat-plate or evacuated-tube collectors reach 60 to 90 °C easily in the
Thai sun, but that is the temperature the heat pump already recovers for
free, and the roof earns more as PV (see the grid tariff section below).
- **Steam accumulator**: the presses draw steam in bursts, so an accumulator
(already a Newbilt option) lets a smaller boiler ride the peaks.
- **The boiler only does the final lift**: whichever technology is chosen
@@ -145,6 +151,94 @@ diesel means a fuel tank with price exposure. The electric and biomass paths
avoid a fossil tank on the property entirely, which matters for both the
sustainability commitments and the BOI story.
### Grid tariff (PEA) and what it decides
Source: PEA's electricity tariff schedule effective from the May 2023 bill
(unofficial English translation, filed as
[`finance/pea/EN_Electricity_Tariffs_May_2023.pdf`](finance/pea/EN_Electricity_Tariffs_May_2023.pdf)),
still the current schedule on PEA's
[tariff page](https://www.pea.co.th/en/our-services/tariff), and the Ft on
PEA's [Ft page](https://www.pea.co.th/en/our-services/tariff/ft), both
checked 7 October 2026. Plant consumption and demand are this repo's
estimates ([scale](scale.md)).
**Which tariff applies.** At 300 to 750 kW of peak demand the plant is
Schedule 3, Medium General Service (30 to under 1,000 kW and at most
250,000 kWh a month on a three-month average). The flat-rate 3.1 is closed
to customers classified after November 2015, so a new plant is on **3.2,
Time of Use**, and with a 22 kV connection on 3.2.2:
| Item | Rate |
|---|---|
| Demand charge | 132.93 THB per kW of the highest 15-minute demand in peak hours |
| Energy, peak (09:00 to 22:00, Monday to Friday) | 4.1839 THB/kWh |
| Energy, off-peak (22:00 to 09:00 on weekdays; all day on weekends and public holidays) | 2.6037 THB/kWh |
| Service charge | 312.24 THB/month |
| Ft, fuel adjustment (September to December 2026) | +0.1623 THB/kWh, reset every four months |
| VAT | 7 % on top; reclaimable for a VAT-registered company, so left out below |
Rules that shape the design: metering on the low-voltage side of our own
transformer adds 2 % to kW and kWh, so meter at 22 kV; the minimum bill is
70 % of the highest demand charge of the last twelve months; a power factor
below about 0.85 (reactive demand above 61.97 % of active) costs 56.07 THB
per kVAR, so the motor loads need correction. With electric steam the plant
would average ~210,000 kWh a month (estimate) and busy months could cross
250,000, which moves it to Schedule 4; that schedule's TOU rate 4.2.2 is
identical, so the price does not change. Connecting a high-voltage meter
below 69 kV costs a 15,000 THB inspection fee plus a security deposit of
400 THB per kVA (PEA tariff page, rates from January 2020): 200k to 400k
THB for a 500 to 1,000 kVA transformer.
**What it costs the plant.** Two shifts from 06:00 to 22:00 on ~300 days
(about 243 weekdays and 57 Saturdays, estimate) put ~66 % of process energy
into peak hours: a blended **~3.81 THB/kWh** including Ft, before the
demand charge. Without electric steam (1,000 to 1,500 MWh a year, 300 to
450 kW peak) the bill comes to roughly **4.3M to 6.4M THB a year** before
solar, 0.5M to 0.7M of it demand charge (estimate).
**Electric versus biomass steam**, for the same heat as in
[biomass](biomass.md): 350 to 400 t of wood at 80 % boiler efficiency,
~1,120 to 1,280 MWh of heat a year at maturity.
| | Electric boiler (~98 %) | Biomass boiler (~80 %) |
|---|---|---|
| Price of heat | ~3.9 THB/kWh, plus the demand charge | ~0.3 to 0.6 THB/kWh at 1 to 2 THB/kg of fuel (fuel price not yet checked with local suppliers) |
| Running cost, mature two shifts | **~4.7M to 5.5M THB/yr**: 1,140 to 1,310 MWh plus 200 to 300 kW of extra peak demand (0.3M to 0.5M) | **~0.35M to 0.8M THB/yr** of fuel, plus fuel handling and ash |
| Boiler package ([utilities CSV](finance/utilities-investment.csv)) | 2.5M to 4M THB | 4M to 7M THB, plus the fuel store |
| Grid | peak demand 600 to 750 kW: bigger transformer and deposit | unchanged |
The electric boiler is the more efficient machine; biomass is by far the
cheaper heat. At maturity the fuel saving of ~4M to 5M THB a year repays
the biomass premium in about a year (estimate). Even early, at a quarter of
the heat, electric steam costs ~1.4M to 1.7M THB a year against ~0.1M to
0.2M of fuel, because the demand charge is set by the boiler's full-power
draw, not by its average. Moving electric steam to off-peak hours barely
helps: the presses need steam while they run, and the peak window covers
13 of the 16 production hours. The staged electric-first path in
[biomass](biomass.md) is therefore a permitting and fuel-logistics choice,
not a cost one.
**PV, not solar thermal.** Self-consumed PV is worth **~3.7 THB/kWh**
(weekday daytime at the peak rate, weekends and early mornings at
off-peak, Ft included), so the 247 kWp roof saves ~1.2M to 1.3M THB a year
and pays back in **~4.5 to 7 years** at 25,000 to 35,000 THB/kWp
(estimate). It does not lower the demand charge, because the peak window
runs to 22:00, long after sunset. Solar thermal loses on every count here:
flat-plate and evacuated-tube collectors reach only the 60 to 90 °C that
the feedwater heat pump already recovers from the press cooling return;
concentrating collectors that could reach 180 °C need strong direct sun,
which northern Thailand's haze and burning season do not give; and PV
through a heat pump at a COP of ~3 delivers low-grade heat for ~1.2
THB/kWh while also serving every other load. So the roof gets PV
throughout and no solar thermal, and feedwater preheat stays with heat
recovery.
**The battery does not pay through the tariff.** Charging off-peak and
discharging at peak earns ~1.1 THB/kWh after losses, ~70k THB a year for
the 271 kWh stack, and spread over the 13-hour weekday peak window it can
hold demand down by only ~20 kW (~30k THB a year) (estimates). Its case is
ride-through and outage resilience, not peak shaving.
## Water supply
The zero-discharge commitment below governs water *leaving* the plant. It