Press fleet: two Newbilt Duplex systems with an extruder per press, plus a Classic
The current plan (user decision, October 2026) replaces the 50/50 target (two semi-automatic presses and two Pheenix AD12s) with an all-Newbilt fleet of five presses: two Duplex systems in Newbilt's two-extruder configuration (two HRP 12 presses, an extruder each, one hydraulic unit) and one Classic fully automatic press. - pressing-line.md: new "Current plan" section (fleet table, what it means, phasing from the Single 2.1 as the first half of system 1, re-quote questions); site requirements per Duplex system. - scale.md: capacity table and basis (368 to 448 records/h, ~1.06 to 1.5M a year on two shifts, same range as before); pressing electrical row; steam and cooling flagged, not re-based: five presses draw ~750 to 900 kg/h of steam and up to ~625 kW of cooling at Newbilt's per-press figures, against the 400 kg/h / 250 kW sized for one Duplex. - total-investment.md: fleet change as an added-scope row (system 2 ~230k-300k and the Classic ~290k-460k, estimates; -60k / -160k against the two blocks it replaces); headline unchanged until the re-base. - roadmap items 4, 5 and 24, revenue model mature row, crane doc (the Classic's weight now decides 5 t or 3.2 t), vendor landscape (AD12 is the comparison for the Classic), README. The business plan docx is not regenerated.
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@@ -31,15 +31,15 @@ is an estimate.
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| Newbilt press (HRP 12) | 1,350 kg | [Newbilt Duplex site requirements](equipment/newbilt/) |
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| Newbilt extruder | 660 kg | same |
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| Newbilt hydraulic aggregate (250 L tank, 50 L accumulator) | 600 kg | same, plus the [budgetary offer](equipment/newbilt/) |
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| Pheenix AD12 automated press | **unknown**, ask Pheenix | not in any document yet |
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| Newbilt Classic automatic press | **unknown**, ask Newbilt with the re-quote | not in any document yet (it replaced the Pheenix AD12 in the fleet plan, October 2026) |
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| Sibert VSP punch / VSF finisher / VSC coiner | 200 / 250 / 1,000 kg; VSP and VSF on castors, the VSC sheet lists none, so it is a lift | [Sibert specifications](equipment/sibert/) (2022 and 2023) |
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| Pheenix plating units (PPPU, PDPU), silvering unit, prep bench | unknown: dimensions published, weights not; each plating unit carries a 385 L tank, lifted empty | [Pheenix flyers](equipment/pheenix-alpha/), [galvanics and stamper prep](equipment/galvanics.md); ask with the quote |
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| Water-treatment evaporator | unknown, lifted empty | to be asked with the quote |
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**Planning capacity: 5 t safe working load** (estimate). It covers the
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heaviest known lift with its lifting beam and slings at a wide margin and
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leaves room for the automated presses until Pheenix states their weight.
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If the AD12 turns out under about 2.5 t, price a **3.2 t** crane as the
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leaves room for the automatic press until Newbilt states the Classic's
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weight. If the Classic turns out under about 2.5 t, price a **3.2 t** crane as the
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alternative: lighter runway and frame, and possibly a lighter inspection
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regime. Thai cranes fall under the Ministry of Labour's 2021 Ministerial
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Regulation on machinery, cranes and boilers (the same regulation that
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@@ -401,7 +401,7 @@ goods into the phase 2 building.
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## Open decisions
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1. **Crane capacity**: 5 t or 3.2 t, once Pheenix states the AD12 weight
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1. **Crane capacity**: 5 t or 3.2 t, once Newbilt states the Classic's weight
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and the inspection intervals are confirmed.
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2. **Low eave**: keep 7.0 m or raise to 8.0 m, once the contractor states
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the achievable hook height.
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