Press fleet: two Newbilt Duplex systems with an extruder per press, plus a Classic

The current plan (user decision, October 2026) replaces the 50/50 target
(two semi-automatic presses and two Pheenix AD12s) with an all-Newbilt
fleet of five presses: two Duplex systems in Newbilt's two-extruder
configuration (two HRP 12 presses, an extruder each, one hydraulic unit)
and one Classic fully automatic press.

- pressing-line.md: new "Current plan" section (fleet table, what it
  means, phasing from the Single 2.1 as the first half of system 1,
  re-quote questions); site requirements per Duplex system.
- scale.md: capacity table and basis (368 to 448 records/h, ~1.06 to 1.5M
  a year on two shifts, same range as before); pressing electrical row;
  steam and cooling flagged, not re-based: five presses draw ~750 to 900
  kg/h of steam and up to ~625 kW of cooling at Newbilt's per-press
  figures, against the 400 kg/h / 250 kW sized for one Duplex.
- total-investment.md: fleet change as an added-scope row (system 2
  ~230k-300k and the Classic ~290k-460k, estimates; -60k / -160k against
  the two blocks it replaces); headline unchanged until the re-base.
- roadmap items 4, 5 and 24, revenue model mature row, crane doc (the
  Classic's weight now decides 5 t or 3.2 t), vendor landscape (AD12 is
  the comparison for the Classic), README.

The business plan docx is not regenerated.
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grabowski committed 2026-10-10 16:05:27 +07:00
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| Newbilt press (HRP 12) | 1,350 kg | [Newbilt Duplex site requirements](equipment/newbilt/) |
| Newbilt extruder | 660 kg | same |
| Newbilt hydraulic aggregate (250 L tank, 50 L accumulator) | 600 kg | same, plus the [budgetary offer](equipment/newbilt/) |
| Pheenix AD12 automated press | **unknown**, ask Pheenix | not in any document yet |
| Newbilt Classic automatic press | **unknown**, ask Newbilt with the re-quote | not in any document yet (it replaced the Pheenix AD12 in the fleet plan, October 2026) |
| Sibert VSP punch / VSF finisher / VSC coiner | 200 / 250 / 1,000 kg; VSP and VSF on castors, the VSC sheet lists none, so it is a lift | [Sibert specifications](equipment/sibert/) (2022 and 2023) |
| Pheenix plating units (PPPU, PDPU), silvering unit, prep bench | unknown: dimensions published, weights not; each plating unit carries a 385 L tank, lifted empty | [Pheenix flyers](equipment/pheenix-alpha/), [galvanics and stamper prep](equipment/galvanics.md); ask with the quote |
| Water-treatment evaporator | unknown, lifted empty | to be asked with the quote |
**Planning capacity: 5 t safe working load** (estimate). It covers the
heaviest known lift with its lifting beam and slings at a wide margin and
leaves room for the automated presses until Pheenix states their weight.
If the AD12 turns out under about 2.5 t, price a **3.2 t** crane as the
leaves room for the automatic press until Newbilt states the Classic's
weight. If the Classic turns out under about 2.5 t, price a **3.2 t** crane as the
alternative: lighter runway and frame, and possibly a lighter inspection
regime. Thai cranes fall under the Ministry of Labour's 2021 Ministerial
Regulation on machinery, cranes and boilers (the same regulation that
@@ -401,7 +401,7 @@ goods into the phase 2 building.
## Open decisions
1. **Crane capacity**: 5 t or 3.2 t, once Pheenix states the AD12 weight
1. **Crane capacity**: 5 t or 3.2 t, once Newbilt states the Classic's weight
and the inspection intervals are confirmed.
2. **Low eave**: keep 7.0 m or raise to 8.0 m, once the contractor states
the achievable hook height.