Press fleet: two Newbilt Duplex systems with an extruder per press, plus a Classic

The current plan (user decision, October 2026) replaces the 50/50 target
(two semi-automatic presses and two Pheenix AD12s) with an all-Newbilt
fleet of five presses: two Duplex systems in Newbilt's two-extruder
configuration (two HRP 12 presses, an extruder each, one hydraulic unit)
and one Classic fully automatic press.

- pressing-line.md: new "Current plan" section (fleet table, what it
  means, phasing from the Single 2.1 as the first half of system 1,
  re-quote questions); site requirements per Duplex system.
- scale.md: capacity table and basis (368 to 448 records/h, ~1.06 to 1.5M
  a year on two shifts, same range as before); pressing electrical row;
  steam and cooling flagged, not re-based: five presses draw ~750 to 900
  kg/h of steam and up to ~625 kW of cooling at Newbilt's per-press
  figures, against the 400 kg/h / 250 kW sized for one Duplex.
- total-investment.md: fleet change as an added-scope row (system 2
  ~230k-300k and the Classic ~290k-460k, estimates; -60k / -160k against
  the two blocks it replaces); headline unchanged until the re-base.
- roadmap items 4, 5 and 24, revenue model mature row, crane doc (the
  Classic's weight now decides 5 t or 3.2 t), vendor landscape (AD12 is
  the comparison for the Classic), README.

The business plan docx is not regenerated.
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grabowski committed 2026-10-10 16:05:27 +07:00
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@@ -73,8 +73,9 @@ The detail lives in dedicated documents:
three current gates (market validation, BOI, land title check) through
quotes, commitment, build, launch, and expansion
- [Pressing line equipment plan](docs/equipment/pressing-line.md): the
50/50 automated/semi-automatic fleet strategy, the Newbilt system under
evaluation (~USD 232k quoted scope), and site requirements
current all-Newbilt fleet (two Duplex systems with an extruder per press,
plus one Classic automatic press), the 2024 Newbilt quote (~USD 232k,
expired), the 2026 product flyers, and site requirements
- [Galvanics and stamper prep equipment plan](docs/equipment/galvanics.md):
the metal path from lacquer to press-ready stamper, from vendor
datasheets: Pheenix Alpha's electroforming range as a second turnkey
@@ -91,7 +92,7 @@ The detail lives in dedicated documents:
used lathes and cutting-room contacts (via OMS),
stamper preparation
(Sibert), bridge stamper service (Stamper Discs), and automated presses
(Pheenix Alpha)
(Pheenix Alpha, the comparison for the Classic)
- [Equipment needs and supplier map](docs/suppliers/equipment-suppliers.md):
the full needs list per production step with supplier tables and contacts
- [Sustainability](docs/sustainability.md): the solar installation (Deye