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Optical QC: sensor list

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User, 18 Oct 2026: list the sensors the optical QC station uses.

- inline-optical-qc.md: sensor table in the station setup (4 cameras,
  2 warp lasers, spindle encoder, 3 presence sensors and a through-beam,
  6 cylinder position switches, door switch; thermal camera option and
  laser line profiler alternative), with where each sits, what it
  measures and the price signal.
- BOM: cylinder position switches were missing (6, SMC D-M9 class,
  USD 25 to 60 each, estimate). Total now USD 16,264 to 33,184, still
  16k to 33k; THB 0.54M to 1.10M.
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grabowski committed 2026-10-19 09:46:10 +07:00
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docs/equipment/inline-qc-station/inline-qc-station-bom.csv
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@@ -25,10 +25,11 @@ Vision,Ring light,2,,150,400,300,800,estimate
Vision,Strobe and light controllers,2,,300,800,600,1600,estimate
Sensors,"Laser distance sensor, 50 mm range",2,Micro-Epsilon optoNCDT 1420,520,1600,1040,3200,"list from EUR 470 (Micro-Epsilon); ILD1420-25 about USD 1,600 (Radwell)"
Sensors,Photoelectric presence sensors and one through-beam,5,,50,150,250,750,each; estimate
Sensors,"Cylinder position switches (lift up/down, pusher home/out, mandrel open/clamped)",6,SMC D-M9 class,25,60,150,360,each; estimate
Sensors,"Thermal camera (option, not in the total)",0 (1 optional),Optris Xi 400,2100,3000,0,0,"from EUR 1,950 (Optris); USD 2,995 (moviTHERM)"
Control,PLC for sequence and safety I/O,1,Mitsubishi FX5U-32MT or Delta class,500,1096,500,1096,"FX5U-32MT/ES USD 1,096 (Mitsubishi US shop); resale from about USD 470"
Control,"Edge PC with GPU, 4 GigE PoE ports, NixOS",1,,1500,3200,1500,3200,"qscompute buying guides 2026: USD 1,490 to 3,200"
Control,"HMI touch panel, 10 inch",1,,400,900,400,900,estimate
Control,"Safety relay, e-stop, door interlock wiring",1 lot,,300,600,300,600,estimate
Control,"Cabinet, power supply, breakers, terminals, wiring, stack light",1 lot,,800,2000,800,2000,estimate
Total,"Hardware per station, thermal camera excluded",,,,,16114,32824,sum of the lines above
Total,"Hardware per station, thermal camera excluded",,,,,16264,33184,sum of the lines above
1 group item qty example unit_usd_low unit_usd_high line_usd_low line_usd_high source
25 Vision Strobe and light controllers 2 300 800 600 1600 estimate
26 Sensors Laser distance sensor, 50 mm range 2 Micro-Epsilon optoNCDT 1420 520 1600 1040 3200 list from EUR 470 (Micro-Epsilon); ILD1420-25 about USD 1,600 (Radwell)
27 Sensors Photoelectric presence sensors and one through-beam 5 50 150 250 750 each; estimate
28 Sensors Cylinder position switches (lift up/down, pusher home/out, mandrel open/clamped) 6 SMC D-M9 class 25 60 150 360 each; estimate
29 Sensors Thermal camera (option, not in the total) 0 (1 optional) Optris Xi 400 2100 3000 0 0 from EUR 1,950 (Optris); USD 2,995 (moviTHERM)
30 Control PLC for sequence and safety I/O 1 Mitsubishi FX5U-32MT or Delta class 500 1096 500 1096 FX5U-32MT/ES USD 1,096 (Mitsubishi US shop); resale from about USD 470
31 Control Edge PC with GPU, 4 GigE PoE ports, NixOS 1 1500 3200 1500 3200 qscompute buying guides 2026: USD 1,490 to 3,200
32 Control HMI touch panel, 10 inch 1 400 900 400 900 estimate
33 Control Safety relay, e-stop, door interlock wiring 1 lot 300 600 300 600 estimate
34 Control Cabinet, power supply, breakers, terminals, wiring, stack light 1 lot 800 2000 800 2000 estimate
35 Total Hardware per station, thermal camera excluded 16114 16264 32824 33184 sum of the lines above