cnx_vinyl/docs/equipment/inline-qc-station/inline-qc-station-bom.csv

1	group	item	qty	example	unit_usd_low	unit_usd_high	line_usd_low	line_usd_high	source
2	Frame	40x40 slot profile, cut to length	32 m (45 pieces)	8-slot 4040 (Misumi HFS8-4040 class, or Thai/Chinese generic)	11	21	354	676	per m; Shopee Thailand listing from THB 356; aluxprofile EUR 19 to 24 per m
3	Frame	40x80 slot profile, base beams	3.8 m (2 pieces)	8-slot 4080	22	42	84	160	per m; estimate, about twice the 4040 price
4	Frame	Cast angle brackets (24 drawn), T-nuts, screws, end caps	1 lot		250	600	250	600	estimate
5	Frame	Levelling feet M16	8		8	25	64	200	each; estimate
6	Enclosure	Black panels, 4 mm ACM or PP, light-tight tunnel	4.3 m2		25	60	108	258	per m2; estimate
7	Enclosure	Clear polycarbonate guard, reject zone	1.4 m2		30	70	42	98	per m2; estimate
8	Enclosure	Door hinges, handle, safety door switch	1 lot		120	350	120	350	estimate
9	Conveyor	PU round belt 6 mm, welded endless	2 x 3.8 m		15	40	30	80	each; PU round belt listings (RS, Amazon) plus welding
10	Conveyor	Round-belt pulleys, shaft, bearings, UHMW slide strips, side guides	1 lot		250	700	250	700	pulleys USD 5 to 11 each (ServoCity, REV); rest estimate
11	Conveyor	Conveyor drive: small gear motor with drive, or servo	1		250	600	250	600	estimate
12	Handling	Guided lift cylinder, 20 mm bore, 75 mm stroke	1	SMC MGPM20-75	330	450	330	450	SMC MGPM20-30 USD 322 (Misumi US) to 390 (Motion); 75 mm stroke a little more
13	Handling	Spindle servo 200 W with drive (encoder triggers the line-scans)	1	Delta ASDA-B3 class	300	700	300	700	drive USD 119 to 200 (listings); motor and cable estimate
14	Handling	Spindle head: bearing housing, timing belt, label pad, pneumatic expanding mandrel	1	machined parts	600	1800	600	1800	estimate
15	Handling	Rodless cylinder 25 mm, 350 mm stroke, with paddle	1	SMC MY1B / CY3B class	400	900	400	900	estimate
16	Handling	Valve terminal, FRL, tubing, fittings	1 lot		400	1000	400	1000	estimate
17	Vision	4k monochrome line-scan camera, GigE	2	Basler racer 2 r2L4096 / Hikrobot MV-CL042-91GM	857	1088	1714	2176	Basler web shop via price listing
18	Vision	Line-scan lens, 50 mm	2		300	800	600	1600	estimate
19	Vision	Coaxial line light	2		295	446	590	892	made-in-china listing USD 295 to 349; Vision Datum USD 420; light186 from USD 446
20	Vision	Dark-field line light, about 150 mm	4	Vision Datum LiN+ class	250	400	1000	1600	Vision Datum LiN+ USD 380
21	Vision	Diffuse line backlight	2		200	400	400	800	estimate
22	Vision	Colour area camera, 8 MP, GigE	2	Basler ace 2 a2A2840-14gcPRO	1119	1119	2238	2238	Basler web shop via price listing
23	Vision	Lens 16 mm	2		150	400	300	800	estimate
24	Vision	Ring light	2		150	400	300	800	estimate
25	Vision	Strobe and light controllers	2		300	800	600	1600	estimate
26	Sensors	Laser distance sensor, 50 mm range	2	Micro-Epsilon optoNCDT 1420	520	1600	1040	3200	list from EUR 470 (Micro-Epsilon); ILD1420-25 about USD 1,600 (Radwell)
27	Sensors	Photoelectric presence sensors and one through-beam	5		50	150	250	750	each; estimate
28	Sensors	Cylinder position switches (lift up/down, pusher home/out, mandrel open/clamped)	6	SMC D-M9 class	25	60	150	360	each; estimate
29	Sensors	Thermal camera (option, not in the total)	0 (1 optional)	Optris Xi 400	2100	3000	0	0	from EUR 1,950 (Optris); USD 2,995 (moviTHERM)
30	Control	PLC for sequence and safety I/O	1	Mitsubishi FX5U-32MT or Delta class	500	1096	500	1096	FX5U-32MT/ES USD 1,096 (Mitsubishi US shop); resale from about USD 470
31	Control	Edge PC with GPU, 4 GigE PoE ports, NixOS	1		1500	3200	1500	3200	qscompute buying guides 2026: USD 1,490 to 3,200
32	Control	HMI touch panel, 10 inch	1		400	900	400	900	estimate
33	Control	Safety relay, e-stop, door interlock wiring	1 lot		300	600	300	600	estimate
34	Control	Cabinet, power supply, breakers, terminals, wiring, stack light	1 lot		800	2000	800	2000	estimate
35	Total	Hardware per station, thermal camera excluded					16264	33184	sum of the lines above