janik
92bb29637f
Tracks are now first-class Problem objects (TrackSeg: centerline + width, dump schema v5), so the wide/narrow decision replays at raster time: traces at least TRACK_1D_FACTOR (3) cells wide rasterize from their outline as before; narrower ones mark the cells their centerline crosses as copper and connect them with explicit conductance links carrying the trace's TRUE arc length per link - no staircase inflation for diagonals or arcs, and no discretization error in the trace R, at any grid size. Links across cells already joined by pour faces are skipped (union, not sum); chain-only cells get no sheet faces (their copper is narrower than a cell). Electrodes, via barrels, connectivity restriction and the skin-effect scaling all work on chain cells unchanged. This removes the need to shrink the cell size for thin traces: a 0.2 mm bridge at 500 um cells now matches its finely-rasterized ground truth within a few percent (tested), including diagonal and arc traces. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
83 lines
4.6 KiB
Python
83 lines
4.6 KiB
Python
"""All tunable constants. v1 has no GUI dialog: edit here, re-run.
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A future version may read overrides from <project>/fill_res_config.json.
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"""
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# --- Grid sizing ---
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# Benchmarked on the VOUT+ plane (147x59 mm): R changes < 0.3% from
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# 150 um cells down to 50 um. Accuracy is feature-limited (slots/necks
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# narrower than one cell), not plane-limited - override CELL_UM_OVERRIDE
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# for boards with sub-cell slots.
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TARGET_CELLS = 2_000_000 # auto cell size aims for roughly this many cells
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HARD_MAX_CELLS = 16_000_000 # abort above this (see GridSizeError message)
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MIN_CELL_UM = 25.0 # clamp for auto cell size
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MAX_CELL_UM = 500.0
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CELL_UM_OVERRIDE: float | None = None # force a cell size, bypasses auto (not HARD_MAX)
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MARGIN_CELLS = 2 # empty guard cells around the copper bbox
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# --- Physics ---
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RHO_CU_OHM_M = 1.68e-8 # copper resistivity at 20 degC
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COPPER_THICKNESS_UM: float | None = None # None -> stackup, fallback 35.0 with warning
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FALLBACK_THICKNESS_UM = 35.0
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TEST_CURRENT_A = 1.0 # default injected current (dialog/CLI-selectable)
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VIA_PLATING_UM = 18.0 # barrel plating thickness (always plated).
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# Capped vs uncapped vias do not change the
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# layer-to-layer DC path: the >=5um cap sits
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# over the hole mouth in parallel with the
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# annular-ring contact, not in series.
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INCLUDE_TH_PADS = True # plated through-hole pads stitch layers too
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SKIN_SIDES = 1 # skin-effect field config: 1 = plane facing a
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# return plane (conservative), 2 = isolated foil
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# --- Solder / mask-opening buildup ---
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INCLUDE_MASK_BUILDUP = False # OFF by default; dialog-toggleable. Zones on
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# F.Mask/B.Mask = mask openings that collect
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# solder on the pour underneath
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SOLDER_THICKNESS_UM = 50.0 # solder height over opened copper
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SOLDER_RHO_OHM_M = 1.32e-7 # SAC305, ~7.9x copper
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BUILDUP_EXTRA_CU_UM = 0.0 # optional user-added copper (busbar/wire
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# soldered into the opening); dialog-settable
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# --- Zone / layer selection ---
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INCLUDE_TRACKS = True # the net's traces (straight + arc tracks)
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# conduct together with the zone fills;
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# dialog-toggleable
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TRACK_1D_FACTOR = 3.0 # traces narrower than this many grid cells
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# become exact 1D resistor chains along their
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# centerline instead of rasterized outlines
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# (no discretization error in the trace R;
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# 0 = always rasterize)
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LAYER_HINT: str | None = None # e.g. "F.Cu" to disambiguate candidate fills
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ELECTRODE_POS_LAYER = "User.1" # rectangles on this layer mark V+ contact parts
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ELECTRODE_NEG_LAYER = "User.2" # rectangles on this layer mark V- contact parts
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ALWAYS_REFILL = False # refill zones even if KiCad says they are filled
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# --- Solver ---
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CONTACT_MODEL = "uniform" # "uniform": conductor pressed on top injects
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# orthogonally with uniform surface density
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# (J ramps across the contact); "equipotential":
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# ideal bonded lug (Dirichlet). The two bracket
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# a real contact: R_equi <= R_real <= R_uniform.
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SPSOLVE_MAX_UNKNOWNS = 500_000 # above this, AMG-preconditioned CG (pyamg;
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# Jacobi-CG if pyamg is missing). Direct is
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# exact and fastest for small grids; measured
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# at 1.4M unknowns: spsolve 13 s / ~3 GB,
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# AMG-CG 6 s at a fraction of the memory
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AMG_TOL = 1e-10 # relative residual of the AMG-CG solve
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CG_TOL = 1e-8 # Jacobi-CG fallback (no pyamg)
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CG_MAXITER = 50_000 # CG iterations are cheap; large grids need many
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# --- Geometry ---
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ARC_TOL_FRACTION = 0.5 # arc sagitta tolerance as a fraction of cell size
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# --- Plots / output ---
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CMAP_POTENTIAL = "viridis"
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CMAP_CURRENT = "inferno"
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CMAP_POWER = "magma"
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POWER_DYNAMIC_RANGE = 1e4 # LogNorm span for the power map (power ~ J^2)
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LOG_CURRENT_SCALE = True
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CURRENT_DYNAMIC_RANGE = 1e3 # LogNorm vmin = vmax / this
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DPI = 150
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INTERACTIVE = True # False -> save PNGs only, never open windows
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OUTPUT_DIRNAME = "fill_res_results"
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