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4 Commits
Author SHA1 Message Date
grabowski 3f1e4452b8 Press hall: five Duplex bays and four Classic positions (balanced at 60 % specials)
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User (October 2026): "change the hall layout" after the finding that the
60/40 floor split leaves the Classics about half loaded at 60 %+
specials (specials run only on the Duplex systems).

- Press hall now keeps five Duplex bays (four along the visitor
  corridor, the fifth at the head of the second row) and four Classic
  positions: 550 + 200 = ~750 m2 of ~870 m2, ~73/27 by floor, 10 to 4 by
  presses; launch plant fills one of each, growth adds Duplex first.
- Full hall: ~2.9 to 4.4M records a year at 60 % specials, Classics ~80
  to 100 % loaded (60/40 gave ~2.3 to 3.6M); ~3.2 to 4.4M at ~20 %;
  fourteen presses as before: ~2.1 to 2.5 t/h steam, up to ~1.8 MW
  cooling, a utility phase of its own.
- pressing-line.md, scale.md, site-candidates.md, crane-workshop-tours.md,
  roadmap.md, README (FreeCAD model still the earlier layout, not
  redrawn); calculator preset "Full hall (5 D + 4 C)" and ladder; plant
  view reserves 5 Duplex bays and 4 Classic positions; business plan
  draft 0.2 rebuilt.

Checks: renderer 720 checks and functional checks pass, calculator
regression 0 fails, level checks clean; PDF 47 pages, TOC filled.
2026-10-16 20:57:51 +07:00
grabowski d8b2c1e2db Press hall laid out 60/40 for Duplex systems (special pressings first)
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User (October 2026): "the factory should have more space for duplex
setups than classic, we will mainly focus on special prints and not mono
colours plan it to be 60/40 duplex classic".

- Press hall (~870 m2) planned 60/40 by floor: four Duplex bays along the
  visitor corridor and six Classic positions in the second row (440 + 300
  = ~740 m2 at 110 / 50 m2), the rest open for mould carts and staging;
  the launch plant fills one of each, growth adds Duplex systems first.
  Replaces "room for ten more Classics".
- Full hall: 8 semi-automatic presses + 6 Classics, 57/43 by press count,
  ~1,250 to 1,410 records/h gross, ~3.6 to 4.7M a year on the scale.md
  basis (was 4.7 to 5.8M for 2 Duplex + 11 Classics); ~2.1 to 2.5 t/h
  steam and up to ~1.8 MW cooling, still a utility phase of its own.
  By hourly output the six automatic Classics still press more than the
  eight semi-automatic presses (estimate).
- pressing-line.md, scale.md (capacity table, utilities), site-candidates
  .md, crane-workshop-tours.md, roadmap.md, README (the FreeCAD Payap
  model still draws the earlier layout; noted, not redrawn).
- Calculator: preset "Full hall 60/40 (4 D + 6 C)", fleet ladder Duplex
  first (1+1, 2+1, 3+2, 4+3, 4+6) plus the same floor Classic-led (2+11)
  and Duplex-only (7+0) for comparison; plant view reserves 4 Duplex
  bays and 6 Classic positions.
- Business plan draft 0.2 rebuilt (capacity table row, plot fit, layout).

Checks: renderer 720 checks pass (node budget 2,700 for the Duplex-heavy
stress preset, 60 fps), calculator regression 0 fails, level selector and
page checks clean at 390 / 1024 / 1440 px dark and light; PDF 47 pages
with a filled table of contents.
2026-10-16 20:09:56 +07:00
grabowski d42e99389b Business plan draft 0.2: re-based on the launch plant
The investor business plan (docx + pdf) rebuilt for the launch plant
decided in October 2026: one Duplex system and one Classic, Pheenix
galvanics with zero discharge, the Sibert line, a Sillitoe cutting room,
modular steam and cooling (rooms for four), cassette and CD-R; no bridge
stampers, no outsourced cutting; second Duplex as a growth option.

- Part A: executive summary (what changed since 0.1, the numbers, the
  180M / 216M answer, first release marked open), reading guide, two
  price points (ResurRec and Record Industry), anatomy rewritten for
  Sillitoe, Pheenix, Sibert, Duplex + Classic, lead times without bridge
  stampers, new 4.8 artist platform, cassette 4.9, CD 4.10.
- Part B: traceability with ERPNext as system of record, metrology launch
  tier as the investor's choice, QC, efficiency (PEA tariff, utility
  modules, fuel open, Chinese boilers and DIW rules), site (Mueang Chi,
  Payap zoning result), building blocks, safety, BOI and licences with
  galvanics in the first factory licence.
- Part C: launch-plant investment table, the investor's question and
  levers, tranches, currency, operating picture of the launch plant,
  timeline with the metal path on the critical path, commissioning
  sequence and why the whole chain at launch, team, 22 risks, 17 phase 0
  actions, the ask.
- plan_lib: grid column widths so LibreOffice keeps table widths.
- export_pdf.py: LibreOffice UNO export that fills the table of
  contents (47 pages).
- README: total investment, revenue model and business plan bullets.
2026-10-16 16:01:25 +07:00
grabowski 3934dc1dc4 Add investor business plan (draft 0.1) with its Python builder
Leased land instead of purchase, in-house cassette duplication, CD-R
duplication with CD replication shown as a separate investor decision,
Ploy Printing as packaging partner and intended co-investor, and a
dedicated section on traceability, metrology, QC and efficiency.
2026-09-10 10:20:05 +02:00