Payap scenario: parametric BIM model of the whole plant on a square plot
A separate FreeCAD 26.3 model (the Mueang Chi model is untouched) sites the plant on a 110 m square placeholder plot of Payap land, built from BIM objects (Arch Site, Buildings and Levels, walls, slabs, columns, beams, a ramp, Spaces with computed areas, Equipment). Every object sits on an expression-driven base, so the Params sheet drives plot, setbacks, floor level, building sizes, fire wall line and office gap (checked: plot 110 to 120 m and factory 84 to 90 m, everything followed). - Factory 84 x 25 m, production only, in process order along a 54 m glazed corridor; press hall 465 m2 with the October fleet (two Duplex systems, each EX 50 + EX 35, and the Classic); crane to the fire wall; machine door and 12 m ramp at the north-west corner. - Office building 24 x 15 m, 12 m away on its own slab with a covered link: reception, offices, meeting/training, mastering and cutting, listening, IT, archive. Resolves the crane-zone conflict of the old sketch. - Utility yard behind the press hall (boiler and chiller flagged for re-sizing), gate, truck apron, car park, service road. - site-candidates: new section and plot-fit note; crane doc: conflict resolved, 54 m corridor; README bullet and layout lines; the old sketch is labelled as Mueang Chi with the earlier fleet.
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@@ -123,9 +123,17 @@ The detail lives in dedicated documents:
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it costs
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it costs
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- [Production hall layout sketch](docs/production-hall-layout-sketch.png):
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- [Production hall layout sketch](docs/production-hall-layout-sketch.png):
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a rough BIM sketch in FreeCAD (`docs/production-hall-layout-sketch.FCStd`)
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a rough BIM sketch in FreeCAD (`docs/production-hall-layout-sketch.FCStd`)
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of the 60 x 25 m phase 1 hall: zones in process order along the visitor
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of the 60 x 25 m phase 1 hall at Mueang Chi, with the fleet before
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corridor, the crane zone, room-in-room boxes and the main equipment; every
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October 2026: zones in process order along the visitor corridor, the
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position is an estimate
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crane zone, room-in-room boxes and the main equipment; every position is
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an estimate
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- [Payap scenario model](docs/cnx_vinyl_parametric_payap.png): a parametric
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BIM model in FreeCAD 26.3 (`docs/cnx_vinyl_parametric_payap.FCStd`,
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[isometric](docs/cnx_vinyl_parametric_payap-iso.png)) of the whole plant
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on a square placeholder plot of Payap land: an 84 x 25 m production-only
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factory with the five-press fleet, a separate office building for
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offices, mastering and IT, the utility yard and site access, all driven
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by one parameter sheet
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- [Process logging and traceability](docs/traceability.md): end-to-end
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- [Process logging and traceability](docs/traceability.md): end-to-end
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per-order traceability for customers, batch genealogy from audio file to
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per-order traceability for customers, batch genealogy from audio file to
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shipment, and the requirements this sets for the factory software
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shipment, and the requirements this sets for the factory software
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@@ -224,13 +232,16 @@ docs/
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├── artist-platform.md Upload, price calculator, fan-funded pressing
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├── artist-platform.md Upload, price calculator, fan-funded pressing
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├── biomass.md Biomass fuel strategy and the 60 rai coppice idea
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├── biomass.md Biomass fuel strategy and the 60 rai coppice idea
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├── boi.md BOI promotion strategy and requirements
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├── boi.md BOI promotion strategy and requirements
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├── cnx_vinyl_parametric_payap.FCStd Payap scenario parametric BIM model
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├── cnx_vinyl_parametric_payap.png Top view of the Payap model
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├── cnx_vinyl_parametric_payap-iso.png Isometric view of the Payap model
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├── crane-workshop-tours.md Overhead crane, workshop, visitor corridor
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├── crane-workshop-tours.md Overhead crane, workshop, visitor corridor
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├── digital-factory.md Data platform, NixOS/Clan fleet, acquisition, app
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├── digital-factory.md Data platform, NixOS/Clan fleet, acquisition, app
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├── facility-security.md Security, HVAC, fire and life safety, compliance
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├── facility-security.md Security, HVAC, fire and life safety, compliance
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├── payap-partnership.md Joint student programmes with Payap University
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├── payap-partnership.md Joint student programmes with Payap University
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├── plant-operation.html Animated plant overview (simulated SCADA)
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├── plant-operation.html Animated plant overview (simulated SCADA)
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├── process-flow.md Audio file to delivered record, with all checks
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├── process-flow.md Audio file to delivered record, with all checks
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├── production-hall-layout-sketch.FCStd Rough BIM layout sketch of the hall
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├── production-hall-layout-sketch.FCStd Rough BIM sketch, Mueang Chi hall (earlier fleet)
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├── production-hall-layout-sketch.png Top view of the sketch
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├── production-hall-layout-sketch.png Top view of the sketch
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├── production-timeline.md Order turnaround, stage by stage
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├── production-timeline.md Order turnaround, stage by stage
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├── project-timeline.md Calendar to first paying release, critical path
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├── project-timeline.md Calendar to first paying release, critical path
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@@ -297,6 +297,18 @@ conflict to resolve: with the workshop at the ramp end, reception and the
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cutting room sit under the bridge's travel too, against point 6 above
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cutting room sit under the bridge's travel too, against point 6 above
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(cutting room outside the crane zone).
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(cutting room outside the crane zone).
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The Payap scenario model
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([cnx_vinyl_parametric_payap.FCStd](cnx_vinyl_parametric_payap.FCStd),
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[top view](cnx_vinyl_parametric_payap.png); see
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[site candidates](site-candidates.md#payap-scenario-model-october-2026))
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resolves that conflict. Mastering and cutting, the offices and IT move
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into a separate office building, so only production sits under the
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crane. The tour then starts in the office building, at the cutting-room
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window and the listening room, and crosses a covered link into a 54 m
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corridor, inside the 45 to 55 m assumed below. The model also draws the
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five-press fleet of October 2026; the sketch above still shows the
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earlier fleet (one Duplex and two Classics).
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### How it is built
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### How it is built
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- **Room-in-room**: a glazed wall on the production side, a solid roof at
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- **Room-in-room**: a glazed wall on the production side, a solid roof at
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+64
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@@ -86,7 +86,9 @@ pharmaceutical facility on the offered land is to be confirmed.
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above ground for the loading docks, helps but is not a flood
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above ground for the loading docks, helps but is not a flood
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assessment.
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assessment.
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5. **Plot fit.** Shape and size against the 60 × 25 m building, the
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5. **Plot fit.** Shape and size against the 60 × 25 m building, the
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detached utility yard and the phase 2 footprint (6 to 8 rai).
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detached utility yard and the phase 2 footprint (6 to 8 rai). The
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Payap scenario model below fits the whole plant on a 110 m square
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(7.6 rai) as drawn.
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6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's
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6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's
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written consent; the zero-discharge design
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written consent; the zero-discharge design
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([sustainability](sustainability.md)) becomes a lease condition, not
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([sustainability](sustainability.md)) becomes a lease condition, not
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@@ -102,3 +104,64 @@ Nothing has been re-sited. The parametric model, PV roof study, RFQ and
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the fleet site code `lpn` in the [digital factory](digital-factory.md)
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the fleet site code `lpn` in the [digital factory](digital-factory.md)
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stay on Mueang Chi until a Payap plot is known and has passed checks 1
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stay on Mueang Chi until a Payap plot is known and has passed checks 1
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and 2.
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and 2.
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### Payap scenario model (October 2026)
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To see the plant on Payap land before a plot is known, a separate
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parametric BIM model sites it on a simple square plot:
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[cnx_vinyl_parametric_payap.FCStd](cnx_vinyl_parametric_payap.FCStd)
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(top view [PNG](cnx_vinyl_parametric_payap.png),
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[isometric](cnx_vinyl_parametric_payap-iso.png)), built in FreeCAD 26.3
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from BIM walls, slabs, columns, spaces and equipment. Every size and
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position hangs off its `Params` spreadsheet (plot side, setbacks, floor
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level, building sizes, fire wall line, office gap), so the square can be
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swapped for the real plot once Payap names one. It is a layout sketch:
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every position and every equipment envelope is an estimate.
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- **Plot**: 110 × 110 m (12,100 m², 7.6 rai, inside the 6 to 8 rai of
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[scale](scale.md)), road assumed on the south side, 6 m setbacks
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(placeholder).
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- **Factory, production floor only**: 84 × 25 m at floor level +1.2 m,
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in process order along a 54 m glazed visitor corridor. From west to
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east: staff entry and lockers; workshop and spares, with the machine
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door and a 12 m vehicle ramp at the north-west corner; galvanics clean
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room and water treatment; stamper prep, PVC lab and material area;
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compressed air and electrical; the press hall; trim and optical
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inspection, QC lab, and finishing and packaging. Behind the fire wall
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at 62 m are the warehouse and dispatch with two dock doors.
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- The press hall (465 m²) holds two Duplex systems, each two HRP 12
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presses with an EX 50 and an EX 35, and the Classic
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([pressing line](equipment/pressing-line.md)).
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- The 5 t crane runs from the west wall to the fire wall
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([crane, workshop and tours](crane-workshop-tours.md)).
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- **Office building, isolated from the factory floor**: 24 × 15 m, single
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storey, 12 m south of the factory on its own slab and structure, joined
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by a covered link that lands at the start of the visitor corridor.
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- It holds reception, offices, a meeting and training room (the
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[Payap programmes](payap-partnership.md)), mastering and cutting with
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an inner acoustic lining, the listening room, the IT and server room,
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the archive, and WC and kitchen.
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- The lathe sits away from press vibration and outside the crane zone.
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- **Utility yard** behind the press hall, across a 6 m service lane:
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- boiler house with chimney and a covered fuel store;
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- chiller and cooling tower;
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- process and fire water tanks;
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- PEA transformer;
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- a pipe bridge to the press hall.
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Boiler and chiller are drawn at the one-Duplex sizes and need
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re-sizing for five presses ([scale](scale.md)).
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- **Access**: one gate on the south side opens onto a truck apron in front
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of the dock doors, with the car park in front of the office and a
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service road round the east end to the yard and the ramp.
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- **Area**: about 2,100 m² of factory plus 360 m² of office, so ~2,460 m²
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under roof. That is above the 1,400 to 2,000 m² of the [scale](scale.md)
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zone table, which held one Duplex and an automated zone with the offices
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inside.
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- The press hall matches the new fleet.
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- Warehouse and dispatch (~530 m²) are drawn above that table's 300 to
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500 m² for packaging and finished goods.
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Both are estimates to settle against the real plot.
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The Mueang Chi model and everything sited on it stay as they are.
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