Payap scenario: parametric BIM model of the whole plant on a square plot

A separate FreeCAD 26.3 model (the Mueang Chi model is untouched) sites
the plant on a 110 m square placeholder plot of Payap land, built from
BIM objects (Arch Site, Buildings and Levels, walls, slabs, columns,
beams, a ramp, Spaces with computed areas, Equipment). Every object sits
on an expression-driven base, so the Params sheet drives plot, setbacks,
floor level, building sizes, fire wall line and office gap (checked:
plot 110 to 120 m and factory 84 to 90 m, everything followed).

- Factory 84 x 25 m, production only, in process order along a 54 m
  glazed corridor; press hall 465 m2 with the October fleet (two Duplex
  systems, each EX 50 + EX 35, and the Classic); crane to the fire wall;
  machine door and 12 m ramp at the north-west corner.
- Office building 24 x 15 m, 12 m away on its own slab with a covered
  link: reception, offices, meeting/training, mastering and cutting,
  listening, IT, archive. Resolves the crane-zone conflict of the old
  sketch.
- Utility yard behind the press hall (boiler and chiller flagged for
  re-sizing), gate, truck apron, car park, service road.
- site-candidates: new section and plot-fit note; crane doc: conflict
  resolved, 54 m corridor; README bullet and layout lines; the old
  sketch is labelled as Mueang Chi with the earlier fleet.
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@@ -123,9 +123,17 @@ The detail lives in dedicated documents:
it costs it costs
- [Production hall layout sketch](docs/production-hall-layout-sketch.png): - [Production hall layout sketch](docs/production-hall-layout-sketch.png):
a rough BIM sketch in FreeCAD (`docs/production-hall-layout-sketch.FCStd`) a rough BIM sketch in FreeCAD (`docs/production-hall-layout-sketch.FCStd`)
of the 60 x 25 m phase 1 hall: zones in process order along the visitor of the 60 x 25 m phase 1 hall at Mueang Chi, with the fleet before
corridor, the crane zone, room-in-room boxes and the main equipment; every October 2026: zones in process order along the visitor corridor, the
position is an estimate crane zone, room-in-room boxes and the main equipment; every position is
an estimate
- [Payap scenario model](docs/cnx_vinyl_parametric_payap.png): a parametric
BIM model in FreeCAD 26.3 (`docs/cnx_vinyl_parametric_payap.FCStd`,
[isometric](docs/cnx_vinyl_parametric_payap-iso.png)) of the whole plant
on a square placeholder plot of Payap land: an 84 x 25 m production-only
factory with the five-press fleet, a separate office building for
offices, mastering and IT, the utility yard and site access, all driven
by one parameter sheet
- [Process logging and traceability](docs/traceability.md): end-to-end - [Process logging and traceability](docs/traceability.md): end-to-end
per-order traceability for customers, batch genealogy from audio file to per-order traceability for customers, batch genealogy from audio file to
shipment, and the requirements this sets for the factory software shipment, and the requirements this sets for the factory software
@@ -224,13 +232,16 @@ docs/
├── artist-platform.md Upload, price calculator, fan-funded pressing ├── artist-platform.md Upload, price calculator, fan-funded pressing
├── biomass.md Biomass fuel strategy and the 60 rai coppice idea ├── biomass.md Biomass fuel strategy and the 60 rai coppice idea
├── boi.md BOI promotion strategy and requirements ├── boi.md BOI promotion strategy and requirements
├── cnx_vinyl_parametric_payap.FCStd Payap scenario parametric BIM model
├── cnx_vinyl_parametric_payap.png Top view of the Payap model
├── cnx_vinyl_parametric_payap-iso.png Isometric view of the Payap model
├── crane-workshop-tours.md Overhead crane, workshop, visitor corridor ├── crane-workshop-tours.md Overhead crane, workshop, visitor corridor
├── digital-factory.md Data platform, NixOS/Clan fleet, acquisition, app ├── digital-factory.md Data platform, NixOS/Clan fleet, acquisition, app
├── facility-security.md Security, HVAC, fire and life safety, compliance ├── facility-security.md Security, HVAC, fire and life safety, compliance
├── payap-partnership.md Joint student programmes with Payap University ├── payap-partnership.md Joint student programmes with Payap University
├── plant-operation.html Animated plant overview (simulated SCADA) ├── plant-operation.html Animated plant overview (simulated SCADA)
├── process-flow.md Audio file to delivered record, with all checks ├── process-flow.md Audio file to delivered record, with all checks
├── production-hall-layout-sketch.FCStd Rough BIM layout sketch of the hall ├── production-hall-layout-sketch.FCStd Rough BIM sketch, Mueang Chi hall (earlier fleet)
├── production-hall-layout-sketch.png Top view of the sketch ├── production-hall-layout-sketch.png Top view of the sketch
├── production-timeline.md Order turnaround, stage by stage ├── production-timeline.md Order turnaround, stage by stage
├── project-timeline.md Calendar to first paying release, critical path ├── project-timeline.md Calendar to first paying release, critical path
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@@ -297,6 +297,18 @@ conflict to resolve: with the workshop at the ramp end, reception and the
cutting room sit under the bridge's travel too, against point 6 above cutting room sit under the bridge's travel too, against point 6 above
(cutting room outside the crane zone). (cutting room outside the crane zone).
The Payap scenario model
([cnx_vinyl_parametric_payap.FCStd](cnx_vinyl_parametric_payap.FCStd),
[top view](cnx_vinyl_parametric_payap.png); see
[site candidates](site-candidates.md#payap-scenario-model-october-2026))
resolves that conflict. Mastering and cutting, the offices and IT move
into a separate office building, so only production sits under the
crane. The tour then starts in the office building, at the cutting-room
window and the listening room, and crosses a covered link into a 54 m
corridor, inside the 45 to 55 m assumed below. The model also draws the
five-press fleet of October 2026; the sketch above still shows the
earlier fleet (one Duplex and two Classics).
### How it is built ### How it is built
- **Room-in-room**: a glazed wall on the production side, a solid roof at - **Room-in-room**: a glazed wall on the production side, a solid roof at
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@@ -86,7 +86,9 @@ pharmaceutical facility on the offered land is to be confirmed.
above ground for the loading docks, helps but is not a flood above ground for the loading docks, helps but is not a flood
assessment. assessment.
5. **Plot fit.** Shape and size against the 60 × 25 m building, the 5. **Plot fit.** Shape and size against the 60 × 25 m building, the
detached utility yard and the phase 2 footprint (6 to 8 rai). detached utility yard and the phase 2 footprint (6 to 8 rai). The
Payap scenario model below fits the whole plant on a 110 m square
(7.6 rai) as drawn.
6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's 6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's
written consent; the zero-discharge design written consent; the zero-discharge design
([sustainability](sustainability.md)) becomes a lease condition, not ([sustainability](sustainability.md)) becomes a lease condition, not
@@ -102,3 +104,64 @@ Nothing has been re-sited. The parametric model, PV roof study, RFQ and
the fleet site code `lpn` in the [digital factory](digital-factory.md) the fleet site code `lpn` in the [digital factory](digital-factory.md)
stay on Mueang Chi until a Payap plot is known and has passed checks 1 stay on Mueang Chi until a Payap plot is known and has passed checks 1
and 2. and 2.
### Payap scenario model (October 2026)
To see the plant on Payap land before a plot is known, a separate
parametric BIM model sites it on a simple square plot:
[cnx_vinyl_parametric_payap.FCStd](cnx_vinyl_parametric_payap.FCStd)
(top view [PNG](cnx_vinyl_parametric_payap.png),
[isometric](cnx_vinyl_parametric_payap-iso.png)), built in FreeCAD 26.3
from BIM walls, slabs, columns, spaces and equipment. Every size and
position hangs off its `Params` spreadsheet (plot side, setbacks, floor
level, building sizes, fire wall line, office gap), so the square can be
swapped for the real plot once Payap names one. It is a layout sketch:
every position and every equipment envelope is an estimate.
- **Plot**: 110 × 110 m (12,100 m², 7.6 rai, inside the 6 to 8 rai of
[scale](scale.md)), road assumed on the south side, 6 m setbacks
(placeholder).
- **Factory, production floor only**: 84 × 25 m at floor level +1.2 m,
in process order along a 54 m glazed visitor corridor. From west to
east: staff entry and lockers; workshop and spares, with the machine
door and a 12 m vehicle ramp at the north-west corner; galvanics clean
room and water treatment; stamper prep, PVC lab and material area;
compressed air and electrical; the press hall; trim and optical
inspection, QC lab, and finishing and packaging. Behind the fire wall
at 62 m are the warehouse and dispatch with two dock doors.
- The press hall (465 m²) holds two Duplex systems, each two HRP 12
presses with an EX 50 and an EX 35, and the Classic
([pressing line](equipment/pressing-line.md)).
- The 5 t crane runs from the west wall to the fire wall
([crane, workshop and tours](crane-workshop-tours.md)).
- **Office building, isolated from the factory floor**: 24 × 15 m, single
storey, 12 m south of the factory on its own slab and structure, joined
by a covered link that lands at the start of the visitor corridor.
- It holds reception, offices, a meeting and training room (the
[Payap programmes](payap-partnership.md)), mastering and cutting with
an inner acoustic lining, the listening room, the IT and server room,
the archive, and WC and kitchen.
- The lathe sits away from press vibration and outside the crane zone.
- **Utility yard** behind the press hall, across a 6 m service lane:
- boiler house with chimney and a covered fuel store;
- chiller and cooling tower;
- process and fire water tanks;
- PEA transformer;
- a pipe bridge to the press hall.
Boiler and chiller are drawn at the one-Duplex sizes and need
re-sizing for five presses ([scale](scale.md)).
- **Access**: one gate on the south side opens onto a truck apron in front
of the dock doors, with the car park in front of the office and a
service road round the east end to the yard and the ramp.
- **Area**: about 2,100 m² of factory plus 360 m² of office, so ~2,460 m²
under roof. That is above the 1,400 to 2,000 m² of the [scale](scale.md)
zone table, which held one Duplex and an automated zone with the offices
inside.
- The press hall matches the new fleet.
- Warehouse and dispatch (~530 m²) are drawn above that table's 300 to
500 m² for packaging and finished goods.
Both are estimates to settle against the real plot.
The Mueang Chi model and everything sited on it stay as they are.