diff --git a/README.md b/README.md index a9ec306..04cf7d3 100644 --- a/README.md +++ b/README.md @@ -123,9 +123,17 @@ The detail lives in dedicated documents: it costs - [Production hall layout sketch](docs/production-hall-layout-sketch.png): a rough BIM sketch in FreeCAD (`docs/production-hall-layout-sketch.FCStd`) - of the 60 x 25 m phase 1 hall: zones in process order along the visitor - corridor, the crane zone, room-in-room boxes and the main equipment; every - position is an estimate + of the 60 x 25 m phase 1 hall at Mueang Chi, with the fleet before + October 2026: zones in process order along the visitor corridor, the + crane zone, room-in-room boxes and the main equipment; every position is + an estimate +- [Payap scenario model](docs/cnx_vinyl_parametric_payap.png): a parametric + BIM model in FreeCAD 26.3 (`docs/cnx_vinyl_parametric_payap.FCStd`, + [isometric](docs/cnx_vinyl_parametric_payap-iso.png)) of the whole plant + on a square placeholder plot of Payap land: an 84 x 25 m production-only + factory with the five-press fleet, a separate office building for + offices, mastering and IT, the utility yard and site access, all driven + by one parameter sheet - [Process logging and traceability](docs/traceability.md): end-to-end per-order traceability for customers, batch genealogy from audio file to shipment, and the requirements this sets for the factory software @@ -224,13 +232,16 @@ docs/ ├── artist-platform.md Upload, price calculator, fan-funded pressing ├── biomass.md Biomass fuel strategy and the 60 rai coppice idea ├── boi.md BOI promotion strategy and requirements +├── cnx_vinyl_parametric_payap.FCStd Payap scenario parametric BIM model +├── cnx_vinyl_parametric_payap.png Top view of the Payap model +├── cnx_vinyl_parametric_payap-iso.png Isometric view of the Payap model ├── crane-workshop-tours.md Overhead crane, workshop, visitor corridor ├── digital-factory.md Data platform, NixOS/Clan fleet, acquisition, app ├── facility-security.md Security, HVAC, fire and life safety, compliance ├── payap-partnership.md Joint student programmes with Payap University ├── plant-operation.html Animated plant overview (simulated SCADA) ├── process-flow.md Audio file to delivered record, with all checks -├── production-hall-layout-sketch.FCStd Rough BIM layout sketch of the hall +├── production-hall-layout-sketch.FCStd Rough BIM sketch, Mueang Chi hall (earlier fleet) ├── production-hall-layout-sketch.png Top view of the sketch ├── production-timeline.md Order turnaround, stage by stage ├── project-timeline.md Calendar to first paying release, critical path diff --git a/docs/cnx_vinyl_parametric_payap-iso.png b/docs/cnx_vinyl_parametric_payap-iso.png new file mode 100644 index 0000000..faa5c0a Binary files /dev/null and b/docs/cnx_vinyl_parametric_payap-iso.png differ diff --git a/docs/cnx_vinyl_parametric_payap.FCStd b/docs/cnx_vinyl_parametric_payap.FCStd new file mode 100644 index 0000000..f51e91a Binary files /dev/null and b/docs/cnx_vinyl_parametric_payap.FCStd differ diff --git a/docs/cnx_vinyl_parametric_payap.png b/docs/cnx_vinyl_parametric_payap.png new file mode 100644 index 0000000..380befb Binary files /dev/null and b/docs/cnx_vinyl_parametric_payap.png differ diff --git a/docs/crane-workshop-tours.md b/docs/crane-workshop-tours.md index ea10ce9..890f761 100644 --- a/docs/crane-workshop-tours.md +++ b/docs/crane-workshop-tours.md @@ -297,6 +297,18 @@ conflict to resolve: with the workshop at the ramp end, reception and the cutting room sit under the bridge's travel too, against point 6 above (cutting room outside the crane zone). +The Payap scenario model +([cnx_vinyl_parametric_payap.FCStd](cnx_vinyl_parametric_payap.FCStd), +[top view](cnx_vinyl_parametric_payap.png); see +[site candidates](site-candidates.md#payap-scenario-model-october-2026)) +resolves that conflict. Mastering and cutting, the offices and IT move +into a separate office building, so only production sits under the +crane. The tour then starts in the office building, at the cutting-room +window and the listening room, and crosses a covered link into a 54 m +corridor, inside the 45 to 55 m assumed below. The model also draws the +five-press fleet of October 2026; the sketch above still shows the +earlier fleet (one Duplex and two Classics). + ### How it is built - **Room-in-room**: a glazed wall on the production side, a solid roof at diff --git a/docs/site-candidates.md b/docs/site-candidates.md index e4e767b..0337ca4 100644 --- a/docs/site-candidates.md +++ b/docs/site-candidates.md @@ -86,7 +86,9 @@ pharmaceutical facility on the offered land is to be confirmed. above ground for the loading docks, helps but is not a flood assessment. 5. **Plot fit.** Shape and size against the 60 × 25 m building, the - detached utility yard and the phase 2 footprint (6 to 8 rai). + detached utility yard and the phase 2 footprint (6 to 8 rai). The + Payap scenario model below fits the whole plant on a 110 m square + (7.6 rai) as drawn. 6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's written consent; the zero-discharge design ([sustainability](sustainability.md)) becomes a lease condition, not @@ -102,3 +104,64 @@ Nothing has been re-sited. The parametric model, PV roof study, RFQ and the fleet site code `lpn` in the [digital factory](digital-factory.md) stay on Mueang Chi until a Payap plot is known and has passed checks 1 and 2. + +### Payap scenario model (October 2026) + +To see the plant on Payap land before a plot is known, a separate +parametric BIM model sites it on a simple square plot: +[cnx_vinyl_parametric_payap.FCStd](cnx_vinyl_parametric_payap.FCStd) +(top view [PNG](cnx_vinyl_parametric_payap.png), +[isometric](cnx_vinyl_parametric_payap-iso.png)), built in FreeCAD 26.3 +from BIM walls, slabs, columns, spaces and equipment. Every size and +position hangs off its `Params` spreadsheet (plot side, setbacks, floor +level, building sizes, fire wall line, office gap), so the square can be +swapped for the real plot once Payap names one. It is a layout sketch: +every position and every equipment envelope is an estimate. + +- **Plot**: 110 × 110 m (12,100 m², 7.6 rai, inside the 6 to 8 rai of + [scale](scale.md)), road assumed on the south side, 6 m setbacks + (placeholder). +- **Factory, production floor only**: 84 × 25 m at floor level +1.2 m, + in process order along a 54 m glazed visitor corridor. From west to + east: staff entry and lockers; workshop and spares, with the machine + door and a 12 m vehicle ramp at the north-west corner; galvanics clean + room and water treatment; stamper prep, PVC lab and material area; + compressed air and electrical; the press hall; trim and optical + inspection, QC lab, and finishing and packaging. Behind the fire wall + at 62 m are the warehouse and dispatch with two dock doors. + - The press hall (465 m²) holds two Duplex systems, each two HRP 12 + presses with an EX 50 and an EX 35, and the Classic + ([pressing line](equipment/pressing-line.md)). + - The 5 t crane runs from the west wall to the fire wall + ([crane, workshop and tours](crane-workshop-tours.md)). +- **Office building, isolated from the factory floor**: 24 × 15 m, single + storey, 12 m south of the factory on its own slab and structure, joined + by a covered link that lands at the start of the visitor corridor. + - It holds reception, offices, a meeting and training room (the + [Payap programmes](payap-partnership.md)), mastering and cutting with + an inner acoustic lining, the listening room, the IT and server room, + the archive, and WC and kitchen. + - The lathe sits away from press vibration and outside the crane zone. +- **Utility yard** behind the press hall, across a 6 m service lane: + - boiler house with chimney and a covered fuel store; + - chiller and cooling tower; + - process and fire water tanks; + - PEA transformer; + - a pipe bridge to the press hall. + + Boiler and chiller are drawn at the one-Duplex sizes and need + re-sizing for five presses ([scale](scale.md)). +- **Access**: one gate on the south side opens onto a truck apron in front + of the dock doors, with the car park in front of the office and a + service road round the east end to the yard and the ramp. +- **Area**: about 2,100 m² of factory plus 360 m² of office, so ~2,460 m² + under roof. That is above the 1,400 to 2,000 m² of the [scale](scale.md) + zone table, which held one Duplex and an automated zone with the offices + inside. + - The press hall matches the new fleet. + - Warehouse and dispatch (~530 m²) are drawn above that table's 300 to + 500 m² for packaging and finished goods. + + Both are estimates to settle against the real plot. + +The Mueang Chi model and everything sited on it stay as they are.