OMS introduction letter and links, Sibert's answer (9 October 2026)
OMS (Lou Wullms) sent its introduction letter, filed in docs/equipment/oms/: wet-room units with reference prices, two 4-cell configurations (EUR 224,000 basic with two EFS2-200, EUR 311,000 advanced with one AEFS4-250 and PLC; installation days extra), capacities of 24 and 32 shells in an 8-hour day, utilities, rooms, staffing, used equipment, and five contacts for buying a cutting lathe. Recorded in galvanics.md (tables, our reading: the advanced units add up to EUR 314,000, know-how transfer is left out of both totals although CNX has no plating know-how, the basic set has no passivation unit), the exhibitor follow-ups, vendor landscape (new section on used lathes and cutting-room contacts, plus Lou's three websites), supplier map, roadmap items 6 and 13, total investment (basis note only, block unchanged) and the scale people estimate. Open: forward the letter to Simona, as Lou asked. Sibert (Ian Locke, 9 October): footprints and formal quotations when we are ready; settle the pressing side first, hopefully with Pheenix, and mention his recommendation if we do; impressed by the green-factory plans (supplier feedback). Open: pass on the recommendation if Pheenix is chosen. CNX-01 in proplan: OMS basic and advanced added as options to D-002 with their reference prices in THB; budget line 3 notes the OMS range.
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@@ -78,7 +78,8 @@ The detail lives in dedicated documents:
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- [Galvanics and stamper prep equipment plan](docs/equipment/galvanics.md):
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- [Galvanics and stamper prep equipment plan](docs/equipment/galvanics.md):
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the metal path from lacquer to press-ready stamper, from vendor
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the metal path from lacquer to press-ready stamper, from vendor
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datasheets: Pheenix Alpha's electroforming range as a second turnkey
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datasheets: Pheenix Alpha's electroforming range as a second turnkey
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vendor next to Digital Matrix, OMS as a third named by Sibert, Sibert's
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vendor next to Digital Matrix, OMS as a third named by Sibert (reference
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prices for a 4-cell wet room, EUR 224k to 311k), Sibert's
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VSP/VSF/VSC stamper prep line (USD 250k budget for the three confirmed),
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VSP/VSF/VSC stamper prep line (USD 250k budget for the three confirmed),
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the utilities they need, a first cell-count estimate, and Sibert's
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the utilities they need, a first cell-count estimate, and Sibert's
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optical-disc reference material
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optical-disc reference material
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@@ -87,6 +88,7 @@ The detail lives in dedicated documents:
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SDMS with integrated cutting automation at a published USD 125k),
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SDMS with integrated cutting automation at a published USD 125k),
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galvanics equipment
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galvanics equipment
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(Plating Power / Digital Matrix, Pheenix Alpha, Optical Media Services),
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(Plating Power / Digital Matrix, Pheenix Alpha, Optical Media Services),
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used lathes and cutting-room contacts (via OMS),
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stamper preparation
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stamper preparation
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(Sibert), bridge stamper service (Stamper Discs), and automated presses
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(Sibert), bridge stamper service (Stamper Discs), and automated presses
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(Pheenix Alpha)
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(Pheenix Alpha)
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@@ -204,6 +206,8 @@ docs/
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├── equipment/
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├── equipment/
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│ ├── newbilt/ Offers, site requirements, process schematic,
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│ ├── newbilt/ Offers, site requirements, process schematic,
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│ │ service rates, 2026 product flyers (vendor PDFs)
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│ │ service rates, 2026 product flyers (vendor PDFs)
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│ ├── oms/ OMS introduction letter: wet-room units, reference
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│ │ prices, capacities, lathe contacts (vendor docx)
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│ ├── pheenix-alpha/ Electroforming range flyers (vendor PDFs)
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│ ├── pheenix-alpha/ Electroforming range flyers (vendor PDFs)
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│ ├── sibert/ Stamper prep specifications and line-up drawing
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│ ├── sibert/ Stamper prep specifications and line-up drawing
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│ │ (2021 issues in specs-2021/), 2008-09
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│ │ (2021 issues in specs-2021/), 2008-09
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+143
-12
@@ -17,7 +17,8 @@ line-up drawing, sent by Sibert's Ian Locke on 5 October 2026, in
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[`sibert/`](sibert/); the April 2021 issues they replace are in
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[`sibert/`](sibert/); the April 2021 issues they replace are in
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[`sibert/specs-2021/`](sibert/specs-2021/)), plus Sibert's 2008 to 2009
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[`sibert/specs-2021/`](sibert/specs-2021/)), plus Sibert's 2008 to 2009
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optical-disc literature (below). Every figure here is vendor-published, not
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optical-disc literature (below). Every figure here is vendor-published, not
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quoted; the only price is Sibert's budget confirmation by email (below).
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quoted; the only prices are Sibert's budget confirmation by email and
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OMS's reference prices in its introduction letter (both below).
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Digital Matrix / Plating Power stays the comparison; its datasheets are not
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Digital Matrix / Plating Power stays the comparison; its datasheets are not
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in the repo yet (see the
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in the repo yet (see the
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[vendor landscape](../suppliers/vendor-landscape.md)).
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[vendor landscape](../suppliers/vendor-landscape.md)).
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@@ -122,8 +123,9 @@ and refurbishes vinyl electroforming equipment, including conversions of
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CD/DVD electroforming lines to 14" vinyl. The same directory gives
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CD/DVD electroforming lines to 14" vinyl. The same directory gives
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Newbilt's equipment page as OMS's website, and that page announces new
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Newbilt's equipment page as OMS's website, and that page announces new
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Newbilt electroplating equipment with the portfolio "presented here soon";
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Newbilt electroplating equipment with the portfolio "presented here soon";
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whether OMS builds it is not confirmed, so ask both. No OMS datasheet or
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whether OMS builds it is not confirmed, so ask both. OMS's introduction
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price is on file.
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letter (below) presents the units as its own designs (EFS2-200, AEFS4-250)
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and does not mention Newbilt.
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What it adds: a third galvanics vendor next to Digital Matrix and Pheenix,
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What it adds: a third galvanics vendor next to Digital Matrix and Pheenix,
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named by a supplier who knows Lou Wullms and has installed equipment at
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named by a supplier who knows Lou Wullms and has installed equipment at
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@@ -149,9 +151,121 @@ will work on the project. Company details as OMS gives them:
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Alexander has replied to confirm (October 2026), with the split Lou asked
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Alexander has replied to confirm (October 2026), with the split Lou asked
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about: Simona covers management and the audio side, Alexander the
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about: Simona covers management and the audio side, Alexander the
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technical side, so galvanics questions go to Alexander. **Next step: wait
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technical side, so galvanics questions go to Alexander.
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for his material**, then file it here and answer the OMS questions below
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from it.
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#### OMS introduction letter (9 October 2026)
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Lou Wullms sent his material two days later: an introduction letter to
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Alexander and Simona, filed as
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[`oms/OMS_Introduction_letter_2026-10-09.docx`](oms/OMS_Introduction_letter_2026-10-09.docx).
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He asks Alexander to give Simona a copy so that she can work through the
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figures. **Open:** forward the letter to Simona. It is an introduction,
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not an offer: the prices are "for reference only", final pricing comes
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with an official quote, and a dedicated offer needs our plans first. Lou
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would rather explain the options in Baarlo, where the equipment can be
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seen.
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Background, as Lou gives it: from 1986 to 1994 at Philips' optical-disc
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equipment business (ODM, then OD&ME and ODME, the company later called
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Toolex Alpha); two years setting up a CD plant with mastering and
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electroforming at WPME in Kaarst, Germany; then OMS, for service to the
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optical-disc industry; involved in setting up Mimeos, a CD and later DVD
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stamper service that closed in 2012; in vinyl stamper production since
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2015. OMS runs an independent stamper service for vinyl plants and builds
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the wet-room equipment to its own designs.
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The wet room for a turnkey line, with the letter's reference prices:
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| # | Unit | What it does | EUR, reference |
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|---|---|---|---|
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| 1 | Wet bench | Cleaning, rinsing, soaking, wetting and pre-treating the lacquer | 20,000 |
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| 2a | Silvering booth, manual (\*) | Silvering the lacquer | 16,000 |
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| 2b | Silvering booth, automatic/manual (\*) | The same, automatic | 22,000 |
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| 3 | Pre-plate, 4 positions (\*) | First plating of the silvered lacquer at lower temperature and current | 45,000 |
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| 4a | Electroforming unit EFS2-200, 2 cells | Fast plating; the basic unit | 55,000 each |
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| 4b | Electroforming unit AEFS4-250, 4 cells with PLC | The advanced unit | 155,000 |
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| 5 | Cleaning / passivation | Extra cleaning of the stamper at high temperature and current; passivation | 25,000 |
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| 6 | Spin dryer | Spin-drying DMMs, lacquers and stampers; scuffing (pre-treatment) of DMMs and lacquers | 14,000 each |
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| 7 | Know-how transfer, including training at OMS | | 10,000 |
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| 8 | Silvering recipe | | 5,000 |
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(\*) Not needed for stampers made only from DMMs: these are the lacquer
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path. The model names of the electroforming units come from the
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letter's expansion lines.
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The letter totals two configurations:
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| | Basic | Advanced |
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|---|---|---|
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| Units | 1, 2a, 3, 2 × 4a, 2 × 6, 8 | 1, 2b, 3, 1 × 4b, 5, 3 × 6, 8 |
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| Cells | 4 (two EFS2-200) | 4 (one AEFS4-250, PLC) |
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| Total in the letter | **EUR 224,000** (~USD 259k) | **EUR 311,000** (~USD 359k) |
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| One 8-hour day (30 min lunch included) | "7 runs should be possible", then counted with 6: 6 × 4 = **24 shells** | 8 × 4 = **32 shells** |
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| Doubling | 2 more EFS2-200, EUR 110,000, "over 50 stampers a day" | 1 more AEFS4-250, EUR 155,000, "over 68 stampers a day" |
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USD at the [total investment](../finance/total-investment.md) rate of
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1 EUR = 1.155 USD. Reading the letter:
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- **The sums.** The basic total adds up; the advanced units add up to EUR
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314,000, not the 311,000 stated. A re-quote point.
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- **Know-how transfer is left out of both totals**, with the note that
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electroplating know-how "is already present at your facility". That is
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not the case for CNX: nobody on the team has run a plating room. With
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the EUR 10,000 item (training at OMS included) the totals are EUR
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234,000 and 321,000, ~USD 270k and 371k (our reading).
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- **The basic set has no cleaning/passivation unit** (item 5). Ask how
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parts are passivated between generations without it.
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- **Installation is extra**: training and start-up on site at EUR 1,200 a
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day each, travel days at EUR 600, all other costs invoiced on top.
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- **Used equipment** is also on offer ("good used/pre-owned equipment").
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- **Finishing is not OMS's scope.** For back-polishing, centre punching and
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forming/trimming the letter points to Sibert and Ian Locke as the
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reference, as Sibert pointed to OMS for electroforming.
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What it changes in the plan:
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- **Price.** A complete 4-cell wet room at ~USD 259k to 371k, depending
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on the configuration and the know-how item, is at or below the low end
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of the USD 320k to 650k galvanics block in
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[total investment](../finance/total-investment.md). Neither includes
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water treatment (its own block) or installation days. Reference prices,
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so the block stays until quotes exist.
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- **Capacity.** 6 to 8 runs in a 7.5-hour working day is roughly an hour a
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run, which matches the 1 to 1.5 hours per part the cell count below
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assumes. Full capacity needs 8 to 20 parts a working day, so either
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4-cell configuration covers it on one shift, and the doubling options
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buy headroom only. This is the first vendor figure on cycle times.
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- **Staff.** One person runs about 20 stampers a day; from about 30 a day
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it takes two. Lou asks for people who work accurately and precisely,
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attentively, and like clean work. At the plant's 8 to 20 parts a day that
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is one operator per shift ([scale](../scale.md) people estimate).
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- **Utilities and rooms.** Compressed air, a demineralised-water system,
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waste-water collection or treatment, and cooling water, which Lou says
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can be passive, with no active chiller (he expects this needs more
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discussion). The Pheenix PDPU asks for 12 to 20 °C cooling water, so
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whether passive cooling holds at 30 °C and more ambient is a question for
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Lou. Space beyond the wet room: an acid cabinet with fume extraction for
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mixing chemicals, storage for stampers, lacquers and DMMs, a quality
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room with turntable, speakers and inspection microscope, spare parts and
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consumables. Smaller items: a drill stand for removing lacquer from the
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back of lacquers, lab ware (glass and PP ware, temperature sensor,
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density meter, pH meter), and a laundry washing machine and a concrete
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mixer for cleaning the anode baskets and anode bags.
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- **Data.** The AEFS4-250 has a PLC: programs of up to 20 steps, each step
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setting time, voltage, current, flow and rotation; an automatic wake-up
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function and pump-curve calibration; a modified cell flow that allows
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higher current "without stretching the bath solution". Lou calls it very
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energy-efficient with extremely low maintenance (vendor claims). The
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protocol is not stated, so the [digital factory](../digital-factory.md)
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RFQ clauses apply. The letter mentions no PLC for the basic EFS2-200,
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which would keep galvanics a manual check-in station.
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- **DMM.** The lacquer-path units (2a or 2b, and 3) are EUR 61,000 to
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67,000 of either configuration; a plant cutting only DMM would not need
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them, which bears on the Sillitoe DMM question in the
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[vendor landscape](../suppliers/vendor-landscape.md).
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- **Cutting lathes.** The letter ends with five contacts for buying a
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lathe, second-hand included; they are in the
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[vendor landscape](../suppliers/vendor-landscape.md#used-lathes-and-cutting-room-contacts-via-oms).
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### Cycle times and cell count
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### Cycle times and cell count
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@@ -190,7 +304,9 @@ first version of this page assumed 2 to 3 hours per part and concluded
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that the high end needed two. One PASU, one PPPU (pre-plate is for the
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that the high end needed two. One PASU, one PPPU (pre-plate is for the
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masters, 2 to 4 a day at full capacity, and the unit takes four at once)
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masters, 2 to 4 a day at full capacity, and the unit takes four at once)
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and one PMPB cover the rest. Ask Pheenix for measured cycles at the
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and one PMPB cover the rest. Ask Pheenix for measured cycles at the
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plant's thickness before this goes into a budget.
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plant's thickness before this goes into a budget. OMS's letter (above) is
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the first vendor figure: 6 to 8 runs on 4 cells in a 7.5-hour working day,
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roughly an hour a run, which fits these times.
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## Stamper prep: the Sibert VS line
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## Stamper prep: the Sibert VS line
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@@ -222,7 +338,9 @@ What this changes in the plan:
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2026) that a budget of USD 250k covers "all 3 auto-machines"; Ian
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2026) that a budget of USD 250k covers "all 3 auto-machines"; Ian
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Locke's own time, spare parts, shipping and travel come on top. This is a
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Locke's own time, spare parts, shipping and travel come on top. This is a
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budget confirmation, not a quote: Sibert offers a fully itemised
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budget confirmation, not a quote: Sibert offers a fully itemised
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quotation once we go ahead. It sits above the 60k to 170k estimate in
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quotation once we go ahead. Ian Locke repeated on 9 October 2026 that
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equipment footprints and formal quotations follow when we are ready, and
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advised settling the pressing side first. It sits above the 60k to 170k estimate in
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[total investment](../finance/total-investment.md), which carries the
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[total investment](../finance/total-investment.md), which carries the
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difference in its not-yet-rolled-up table until the next re-base.
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difference in its not-yet-rolled-up table until the next re-base.
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- **Single-phase power.** All three run on 115 to 230 VAC, 50/60 Hz, ~2.5
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- **Single-phase power.** All three run on 115 to 230 VAC, 50/60 Hz, ~2.5
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@@ -340,10 +458,17 @@ goes ahead.
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works or a regional partner); the roughness the VSF reaches; crated
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works or a regional partner); the roughness the VSF reaches; crated
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sizes and weights (the VSC is now 1 t); what it installed at Pheenix in
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sizes and weights (the VSC is now 1 t); what it installed at Pheenix in
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January 2025, and whether Pheenix sells Sibert machines with its line.
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January 2025, and whether Pheenix sells Sibert machines with its line.
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- **OMS (Optical Media Services)**: equipment range and datasheets, a
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- **OMS (Optical Media Services)**: a dedicated offer once we send our
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budget for one line next to Pheenix and Digital Matrix, installations and
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plans (lacquer, DMM or both; parts per day; shifts), ideally after seeing
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service in Asia, stamper service prices and turnaround, and whether it
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the equipment in Baarlo (the February 2027 Europe trip could fit);
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builds the electroplating equipment Newbilt announces.
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datasheets for the EFS2-200 and AEFS4-250 (dimensions, empty and filled
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weights, power, cooling water); how parts are passivated in the basic set
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without the cleaning/passivation unit; the advanced total (the units add
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up to EUR 314,000, the letter says 311,000); whether passive cooling holds
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at Thai ambient; the AEFS4-250's PLC protocol and tag list; the used
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equipment on offer; installations and service in Asia; stamper service
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prices and turnaround; which water-treatment partner his customers use;
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and whether OMS builds the electroplating equipment Newbilt announces.
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- **Press vendors** (Newbilt, Pheenix, M-Tech): the stamper centre hole and
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- **Press vendors** (Newbilt, Pheenix, M-Tech): the stamper centre hole and
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edge form each mould expects, so the punch size and coiner tooling can be
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edge form each mould expects, so the punch size and coiner tooling can be
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ordered to match ([pressing line](pressing-line.md)).
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ordered to match ([pressing line](pressing-line.md)).
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@@ -362,6 +487,12 @@ goes ahead.
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Medstead, Hampshire, UK, by the email signature (the specification
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Medstead, Hampshire, UK, by the email signature (the specification
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sheets still carry the older Alton address); sales@sibert.co.uk,
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sheets still carry the older Alton address); sales@sibert.co.uk,
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ian.locke@sibert.co.uk.
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ian.locke@sibert.co.uk.
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- [`oms/`](oms/): OMS's introduction letter of 9 October 2026 (Word;
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sent as "Introduction letter BUILDFOR.LIFE.docx", attached to Lou
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Wullms' email of the same day): wet-room units with reference prices,
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two configurations, capacities, utilities, staffing, used equipment and
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lathe contacts. Optical Media Services B.V., Tangweg 16, Baarlo,
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Netherlands.
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- [`sibert/sps-optical-disc-2009/`](sibert/sps-optical-disc-2009/): SPS
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- [`sibert/sps-optical-disc-2009/`](sibert/sps-optical-disc-2009/): SPS
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punching and finishing literature (2008 to 2009), the punch-and-die
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punching and finishing literature (2008 to 2009), the punch-and-die
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return form, and the Blu-ray stamper characteristics paper (2008).
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return form, and the Blu-ray stamper characteristics paper (2008).
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Binary file not shown.
@@ -18,7 +18,7 @@ July 2026; the underlying THB estimates are unchanged, because EUR/THB at
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|---|---|---|---|
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|---|---|---|---|
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| Newbilt semi-auto line, full Duplex | 350k – 370k | 11.5M – 12.2M | 2024 quote EUR 200,500 (~USD 232k) + quoted 2nd press/extruder ~USD 115k; expired, needs re-quote |
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| Newbilt semi-auto line, full Duplex | 350k – 370k | 11.5M – 12.2M | 2024 quote EUR 200,500 (~USD 232k) + quoted 2nd press/extruder ~USD 115k; expired, needs re-quote |
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| 2 automated presses (Pheenix AD12) | 580k – 920k | 19.1M – 30.5M | unverified ~USD 340k/press indicative + delivery and commissioning |
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| 2 automated presses (Pheenix AD12) | 580k – 920k | 19.1M – 30.5M | unverified ~USD 340k/press indicative + delivery and commissioning |
|
||||||
| Galvanics line (Digital Matrix or Pheenix Alpha) | 320k – 650k | 10.7M – 21.4M | six-figure-USD turnkey inference from vendor research; the Pheenix range (2024 flyers, [galvanics and stamper prep](../equipment/galvanics.md)) is unpriced too |
|
| Galvanics line (Digital Matrix or Pheenix Alpha) | 320k – 650k | 10.7M – 21.4M | six-figure-USD turnkey inference from vendor research; the Pheenix range (2024 flyers, [galvanics and stamper prep](../equipment/galvanics.md)) is unpriced too; OMS's reference prices (letter, 9 October 2026) put a complete 4-cell wet room at EUR 224k basic to 311k advanced (~USD 259k to 359k; ~270k to 371k with know-how transfer), installation and water treatment extra: at or below this block's low end, kept until quotes exist |
|
||||||
| Zero-discharge water treatment (ZLD) | 90k – 240k | 3.0M – 8.0M | utilities CSV option row |
|
| Zero-discharge water treatment (ZLD) | 90k – 240k | 3.0M – 8.0M | utilities CSV option row |
|
||||||
| Stamper prep (Sibert VSP, VSF, VSC) | 60k – 170k | 1.9M – 5.7M | estimate kept until the re-base; Sibert has since confirmed USD 250k for the three (its time, spares, shipping and travel extra), the difference is in the table below |
|
| Stamper prep (Sibert VSP, VSF, VSC) | 60k – 170k | 1.9M – 5.7M | estimate kept until the re-base; Sibert has since confirmed USD 250k for the three (its time, spares, shipping and travel extra), the difference is in the table below |
|
||||||
| Mastering and cutting room (Agnew or Sillitoe lathe system, cutter amps, console, room treatment) | 290k – 580k | 9.6M – 19.1M | estimate, bespoke market; the Sillitoe SDMS lists at USD 125k for lathe, head, amplifier and automation (ex tax, shipping), which makes the low end reachable; band kept until both quotes exist |
|
| Mastering and cutting room (Agnew or Sillitoe lathe system, cutter amps, console, room treatment) | 290k – 580k | 9.6M – 19.1M | estimate, bespoke market; the Sillitoe SDMS lists at USD 125k for lathe, head, amplifier and automation (ex tax, shipping), which makes the low end reachable; band kept until both quotes exist |
|
||||||
|
|||||||
+5
-3
@@ -52,8 +52,9 @@ These three run in parallel and gate everything downstream:
|
|||||||
6. **Galvanics quotes**: Digital Matrix, and Pheenix Alpha in the same
|
6. **Galvanics quotes**: Digital Matrix, and Pheenix Alpha in the same
|
||||||
conversation as item 5 (it builds the electroforming line too), plus
|
conversation as item 5 (it builds the electroforming line too), plus
|
||||||
OMS (Optical Media Services), named by Sibert as the alternative to a
|
OMS (Optical Media Services), named by Sibert as the alternative to a
|
||||||
Pheenix turnkey line (first contact from Lou Wullms 7 October 2026;
|
Pheenix turnkey line (reference prices of 9 October 2026: EUR 224,000
|
||||||
Alexander has replied; OMS sends material to calculate from next), and
|
basic and 311,000 advanced for a 4-cell wet room, installation extra; a
|
||||||
|
dedicated offer needs our plans, ideally after a visit to Baarlo), and
|
||||||
Sibert's itemised quotation for the stamper
|
Sibert's itemised quotation for the stamper
|
||||||
prep machines (a USD 250k budget for all three is confirmed, its time,
|
prep machines (a USD 250k budget for all three is confirmed, its time,
|
||||||
spares, shipping and travel extra); equipment data in
|
spares, shipping and travel extra); equipment data in
|
||||||
@@ -86,7 +87,8 @@ These three run in parallel and gate everything downstream:
|
|||||||
12. Secure the site (lease preferred for the phased entry; purchase only
|
12. Secure the site (lease preferred for the phased entry; purchase only
|
||||||
with land privileges under BOI)
|
with land privileges under BOI)
|
||||||
13. Order long-lead items: mastering lathe (Agnew or Sillitoe, both built
|
13. Order long-lead items: mastering lathe (Agnew or Sillitoe, both built
|
||||||
to order, see [vendor landscape](suppliers/vendor-landscape.md)),
|
to order, or second-hand through the contacts OMS named, see
|
||||||
|
[vendor landscape](suppliers/vendor-landscape.md)),
|
||||||
stamper-prep machines, first utility packages
|
stamper-prep machines, first utility packages
|
||||||
14. Engage Stamper Discs for the bridge-stamper relationship with written
|
14. Engage Stamper Discs for the bridge-stamper relationship with written
|
||||||
turnaround SLAs, and settle where lacquers are cut meanwhile: SST in
|
turnaround SLAs, and settle where lacquers are cut meanwhile: SST in
|
||||||
|
|||||||
+5
-1
@@ -215,7 +215,11 @@ small against the connection, but its own feeder and meter.
|
|||||||
Rough mature-operation headcount (estimate): 4 to 6 press/finishing
|
Rough mature-operation headcount (estimate): 4 to 6 press/finishing
|
||||||
operators per shift, 2 to 3 galvanics, 1 to 2 mastering/cutting engineers,
|
operators per shift, 2 to 3 galvanics, 1 to 2 mastering/cutting engineers,
|
||||||
1 to 2 QC, 2 maintenance, 3 to 5 admin/sales/logistics. Roughly **15 to 25
|
1 to 2 QC, 2 maintenance, 3 to 5 admin/sales/logistics. Roughly **15 to 25
|
||||||
people** across shifts at maturity, fewer than half that at launch.
|
people** across shifts at maturity, fewer than half that at launch. For
|
||||||
|
galvanics, OMS's rule of thumb (one person runs about 20 stampers a day,
|
||||||
|
two from about 30) against the 8 to 20 parts a day at full capacity
|
||||||
|
points to one operator per shift
|
||||||
|
([galvanics and stamper prep](equipment/galvanics.md)).
|
||||||
|
|
||||||
## Money (cross-references)
|
## Money (cross-references)
|
||||||
|
|
||||||
|
|||||||
@@ -35,6 +35,7 @@ Cutting service (until the in-house room runs):
|
|||||||
| Supplier | Location | Offering | Notes |
|
| Supplier | Location | Offering | Notes |
|
||||||
|---|---|---|---|
|
|---|---|---|---|
|
||||||
| Schallplatten Schneid Technik (SST) | Frankfurt am Main, Germany | Lacquer cutting for pressing (7"/10"/12"), dubplates, half-speed, locked-groove and inside-out cuts; two Neumann cutting rooms; independent since 1969 (SST website, checked October 2026) | Already cut lacquers for Poy Records (POY003, 005, 006, 013, per SST's archive); met in Haarlem and offered help (email, 7 October 2026); on good terms with ResurRec; Daniel Krieger (MD), daniel@sst-ffm.de, mail@sst-ffm.de, +49 69 57 50 57. See [vendor landscape](vendor-landscape.md#lacquer-cutting-service-schallplatten-schneid-technik-germany) |
|
| Schallplatten Schneid Technik (SST) | Frankfurt am Main, Germany | Lacquer cutting for pressing (7"/10"/12"), dubplates, half-speed, locked-groove and inside-out cuts; two Neumann cutting rooms; independent since 1969 (SST website, checked October 2026) | Already cut lacquers for Poy Records (POY003, 005, 006, 013, per SST's archive); met in Haarlem and offered help (email, 7 October 2026); on good terms with ResurRec; Daniel Krieger (MD), daniel@sst-ffm.de, mail@sst-ffm.de, +49 69 57 50 57. See [vendor landscape](vendor-landscape.md#lacquer-cutting-service-schallplatten-schneid-technik-germany) |
|
||||||
|
| Used lathes and cutting rooms (contacts via OMS) | Germany, Switzerland | Railroad Studio Tracks (complete cutting studio for sale, October 2026), Mike Papas, Andreas Bauer (AB Mastering), Flo Kaufman (flokason), Martin Sukale | Leads from Lou Wullms' introduction letter, unverified; details in the [vendor landscape](vendor-landscape.md#used-lathes-and-cutting-room-contacts-via-oms) |
|
||||||
|
|
||||||
## 2. Silvering and Electroforming (Galvanics)
|
## 2. Silvering and Electroforming (Galvanics)
|
||||||
|
|
||||||
@@ -59,7 +60,7 @@ Suppliers identified:
|
|||||||
|---|---|---|---|
|
|---|---|---|---|
|
||||||
| Plating Power / Digital Matrix Corp. | Farmingdale, NY, USA | VLSS silvering, VLPP pre-plate, VLFP 2/4/6-cell electroforming, EC-1000 passivation, control rings | No water treatment or metal recovery in their scope; no SE-Asia distributor; alex.greenspan@digmatrix.com |
|
| Plating Power / Digital Matrix Corp. | Farmingdale, NY, USA | VLSS silvering, VLPP pre-plate, VLFP 2/4/6-cell electroforming, EC-1000 passivation, control rings | No water treatment or metal recovery in their scope; no SE-Asia distributor; alex.greenspan@digmatrix.com |
|
||||||
| Pheenix Alpha | Sweden | PASU automatic silvering, PPPU pre-plating (four masters), PDPU dual-cell electroforming (up to 200 A per cell), PMPB passivation, cleaning and drying bench (nickel and DMM) | 2024 flyers in [`../equipment/pheenix-alpha/`](../equipment/pheenix-alpha/), summarised in [galvanics and stamper prep](../equipment/galvanics.md); prices unpublished; PLC with network access; no water treatment in the flyers; same vendor as the AD12 presses (section 5), so one quote can cover both; info@pheenixalpha.com |
|
| Pheenix Alpha | Sweden | PASU automatic silvering, PPPU pre-plating (four masters), PDPU dual-cell electroforming (up to 200 A per cell), PMPB passivation, cleaning and drying bench (nickel and DMM) | 2024 flyers in [`../equipment/pheenix-alpha/`](../equipment/pheenix-alpha/), summarised in [galvanics and stamper prep](../equipment/galvanics.md); prices unpublished; PLC with network access; no water treatment in the flyers; same vendor as the AD12 presses (section 5), so one quote can cover both; info@pheenixalpha.com |
|
||||||
| Optical Media Services (OMS) | Baarlo, Netherlands | Vinyl electroforming equipment, new and refurbished (including CD/DVD lines converted to 14" vinyl); independent stamper service from lacquers and DMMs | Named by Sibert after Haarlem (good equipment, very familiar with the Asian market); no datasheet or price on file; possible link to Newbilt's announced electroplating equipment, unconfirmed ([galvanics and stamper prep](../equipment/galvanics.md)); first email from Lou Wullms 7 October 2026, Alexander replied to confirm, calculation material to follow; Lou Wullms (technical), lou.wullms@gmail.com, +31 6 5490 3443; Wilma Peeters (accounting and logistics), wilmapeeters6@gmail.com; office +31 77 477 8054 |
|
| Optical Media Services (OMS) | Baarlo, Netherlands | Vinyl electroforming equipment, new and refurbished (including CD/DVD lines converted to 14" vinyl); independent stamper service from lacquers and DMMs | Named by Sibert after Haarlem (good equipment, very familiar with the Asian market); introduction letter of 9 October 2026 in [`../equipment/oms/`](../equipment/oms/): reference prices EUR 224,000 for a basic 4-cell wet room (2 × EFS2-200) and EUR 311,000 advanced (AEFS4-250, PLC), installation days extra, used equipment on offer ([galvanics and stamper prep](../equipment/galvanics.md)); possible link to Newbilt's announced electroplating equipment, unconfirmed; Lou Wullms (technical), lou.wullms@gmail.com, +31 6 5490 3443; Wilma Peeters (accounting and logistics), wilmapeeters6@gmail.com; office +31 77 477 8054 |
|
||||||
|
|
||||||
Open: industrial water-treatment vendor for the zero-discharge system;
|
Open: industrial water-treatment vendor for the zero-discharge system;
|
||||||
clean-room design/build contractor; fume scrubbing.
|
clean-room design/build contractor; fume scrubbing.
|
||||||
@@ -76,7 +77,7 @@ Suppliers identified:
|
|||||||
|
|
||||||
| Supplier | Location | Offering | Notes |
|
| Supplier | Location | Offering | Notes |
|
||||||
|---|---|---|---|
|
|---|---|---|---|
|
||||||
| Sibert Instruments | Medstead, Hampshire, UK | VSP punch, VSF back-finisher, VSC coiner; a fully automatic VSPa punch also exists | Current specifications (2022 and 2023) and line-up drawing in [`../equipment/sibert/`](../equipment/sibert/), summarised in [galvanics and stamper prep](../equipment/galvanics.md): single-phase 115 to 230 V, 6 to 8 bar air, 200 / 250 / 1000 kg, line 4958 × 833 mm, no data interface listed; budget of USD 250k for all three confirmed by email (October 2026), its time, spares, shipping and travel extra, itemised quotation on request; confirm no overlap with press-integrated forming before buying the VSC; sales@sibert.co.uk, Ian Locke (ian.locke@sibert.co.uk) |
|
| Sibert Instruments | Medstead, Hampshire, UK | VSP punch, VSF back-finisher, VSC coiner; a fully automatic VSPa punch also exists | Current specifications (2022 and 2023) and line-up drawing in [`../equipment/sibert/`](../equipment/sibert/), summarised in [galvanics and stamper prep](../equipment/galvanics.md): single-phase 115 to 230 V, 6 to 8 bar air, 200 / 250 / 1000 kg, line 4958 × 833 mm, no data interface listed; budget of USD 250k for all three confirmed by email (October 2026), its time, spares, shipping and travel extra, itemised quotation and footprints when we are ready (Ian Locke, 9 October 2026, who advises settling the presses first); confirm no overlap with press-integrated forming before buying the VSC; sales@sibert.co.uk, Ian Locke (ian.locke@sibert.co.uk) |
|
||||||
|
|
||||||
## 4. Stamper Service (bridge / overflow, until in-house galvanics runs)
|
## 4. Stamper Service (bridge / overflow, until in-house galvanics runs)
|
||||||
|
|
||||||
|
|||||||
@@ -54,6 +54,16 @@ traceability spec, the steam decision, the Thai PVC lead, the 50/50 fleet).
|
|||||||
advice on OMS and Pheenix is noted; we get back to him when there is
|
advice on OMS and Pheenix is noted; we get back to him when there is
|
||||||
news, with the aim of working together. The itemised quotation has
|
news, with the aim of working together. The itemised quotation has
|
||||||
not been requested yet ([roadmap](../roadmap.md) item 6).
|
not been requested yet ([roadmap](../roadmap.md) item 6).
|
||||||
|
- Ian's answer (9 October 2026): take our time; he will supply
|
||||||
|
equipment footprints and formal quotations when we are ready. Get the
|
||||||
|
pressing side resolved first, "hopefully with Pheenix" (in his view
|
||||||
|
they make the best presses, with robust international support), and
|
||||||
|
if we go with Pheenix he asks us to mention his recommendation. He
|
||||||
|
expects to work well together once the "green" factory is further
|
||||||
|
along and says he is very impressed with those plans: supplier
|
||||||
|
feedback on the [sustainability](../sustainability.md) plan, not buyer
|
||||||
|
validation. **Open:** if Pheenix is chosen, mention Ian Locke's
|
||||||
|
recommendation to Pheenix.
|
||||||
- **Pheenix Alpha follow-up** (Robert Gunnarsson, CEO, to Simona and
|
- **Pheenix Alpha follow-up** (Robert Gunnarsson, CEO, to Simona and
|
||||||
Alexander, email 5 October 2026; Simona replied on 9 October with
|
Alexander, email 5 October 2026; Simona replied on 9 October with
|
||||||
Niklas Poblenz copied):
|
Niklas Poblenz copied):
|
||||||
@@ -77,8 +87,22 @@ traceability spec, the steam decision, the Thai PVC lead, the 50/50 fleet).
|
|||||||
project too. Contacts: Lou Wullms for technical matters, Wilma Peeters
|
project too. Contacts: Lou Wullms for technical matters, Wilma Peeters
|
||||||
for accounting and logistics. Alexander replied to confirm: Simona
|
for accounting and logistics. Alexander replied to confirm: Simona
|
||||||
covers management and the audio side, Alexander the technical side.
|
covers management and the audio side, Alexander the technical side.
|
||||||
OMS's material is the next step. Details in
|
Details in
|
||||||
[galvanics and stamper prep](../equipment/galvanics.md#a-third-candidate-optical-media-services-oms).
|
[galvanics and stamper prep](../equipment/galvanics.md#a-third-candidate-optical-media-services-oms).
|
||||||
|
- *Introduction letter* (9 October 2026): reference prices for a 4-cell
|
||||||
|
wet room, EUR 224,000 basic and 311,000 advanced, installation days
|
||||||
|
extra; capacities of 24 and 32 shells in an 8-hour day; utilities,
|
||||||
|
rooms and staffing; used equipment also on offer; and five contacts
|
||||||
|
for buying a cutting lathe
|
||||||
|
([vendor landscape](vendor-landscape.md#used-lathes-and-cutting-room-contacts-via-oms)).
|
||||||
|
Lou asks for a copy to go to Simona so she can work through the
|
||||||
|
figures (**Open:** forward it), and would rather show the equipment
|
||||||
|
in Baarlo before making a dedicated offer.
|
||||||
|
- *Links* (separate email, same day): vinyl-pressing-plants.com, a
|
||||||
|
directory of cutting studios, electroforming houses, pressing plants,
|
||||||
|
brokers and machine makers; cdvdpacking.com, a dealer in used CD, DVD,
|
||||||
|
vinyl and solar production machines; and lathetrolls.com for
|
||||||
|
questions on the process.
|
||||||
- **SST** (Daniel Krieger, Schallplatten Schneid Technik, Frankfurt, to
|
- **SST** (Daniel Krieger, Schallplatten Schneid Technik, Frankfurt, to
|
||||||
Simona and Alexander, email 7 October 2026):
|
Simona and Alexander, email 7 October 2026):
|
||||||
- SST's archive shows it cut the lacquers for Poy Records POY003, 005,
|
- SST's archive shows it cut the lacquers for Poy Records POY003, 005,
|
||||||
@@ -95,8 +119,8 @@ traceability spec, the steam decision, the Thai PVC lead, the 50/50 fleet).
|
|||||||
([vendor landscape](vendor-landscape.md#lacquer-cutting-service-schallplatten-schneid-technik-germany)).
|
([vendor landscape](vendor-landscape.md#lacquer-cutting-service-schallplatten-schneid-technik-germany)).
|
||||||
- **Filed since**: the Newbilt flyers
|
- **Filed since**: the Newbilt flyers
|
||||||
([pressing line](../equipment/pressing-line.md)), Sibert's current VS
|
([pressing line](../equipment/pressing-line.md)), Sibert's current VS
|
||||||
specifications and line-up drawing (with the 2021 issues kept), and
|
specifications and line-up drawing (with the 2021 issues kept),
|
||||||
Pheenix Alpha's electroforming flyers
|
Pheenix Alpha's electroforming flyers, and OMS's introduction letter
|
||||||
([galvanics and stamper prep](../equipment/galvanics.md)).
|
([galvanics and stamper prep](../equipment/galvanics.md)).
|
||||||
|
|
||||||
The briefing below is kept as written before the show.
|
The briefing below is kept as written before the show.
|
||||||
|
|||||||
@@ -110,7 +110,8 @@ console, spares and service terms. At the Sillitoe list price the cutting
|
|||||||
room is a smaller decision than the 290k to 580k USD line in
|
room is a smaller decision than the 290k to 580k USD line in
|
||||||
[total investment](../finance/total-investment.md) assumed, which makes
|
[total investment](../finance/total-investment.md) assumed, which makes
|
||||||
it, alongside galvanics, a candidate for moving earlier than Phase 5 in
|
it, alongside galvanics, a candidate for moving earlier than Phase 5 in
|
||||||
the [roadmap](../roadmap.md).
|
the [roadmap](../roadmap.md). A second-hand route exists too:
|
||||||
|
[used lathes and cutting-room contacts](#used-lathes-and-cutting-room-contacts-via-oms).
|
||||||
|
|
||||||
## Lacquer cutting service: Schallplatten Schneid Technik (Germany)
|
## Lacquer cutting service: Schallplatten Schneid Technik (Germany)
|
||||||
|
|
||||||
@@ -137,6 +138,44 @@ Lacquer travels worse than nickel (production timeline), so a Frankfurt
|
|||||||
cut fits a European stamper service (Stamper Discs, OMS) better than
|
cut fits a European stamper service (Stamper Discs, OMS) better than
|
||||||
plating in Thailand.
|
plating in Thailand.
|
||||||
|
|
||||||
|
## Used lathes and cutting-room contacts (via OMS)
|
||||||
|
|
||||||
|
Lou Wullms' introduction letter (9 October 2026, filed in
|
||||||
|
[`../equipment/oms/`](../equipment/oms/)) closes with five contacts for
|
||||||
|
buying a cutting lathe, a second-hand route next to a new Agnew or
|
||||||
|
Sillitoe. As the letter gives them (phone numbers and emails are in the
|
||||||
|
letter):
|
||||||
|
|
||||||
|
- **Railroad Studio Tracks** (Germany, between Cologne and Aachen; owned by
|
||||||
|
John Cremers, with his son Moritz Cremer in charge): selling its
|
||||||
|
complete cutting studio "at this very moment". The website
|
||||||
|
(railroad-tracks.de) did not load for checking (October 2026).
|
||||||
|
- **Mike Papas**: sometimes has a cutting lathe for sale.
|
||||||
|
- **Andreas Bauer**, AB Mastering (Andreas Bauer Medientechnik,
|
||||||
|
Tiefenbach, Germany): could help with a lathe. His site (abmastering.com,
|
||||||
|
checked October 2026) offers lacquer cutting on a Neumann VMS-80, master
|
||||||
|
checks, one-off dubplates, and help choosing a pressing plant with
|
||||||
|
quality control.
|
||||||
|
- **Flo Kaufman** (flokason, Switzerland; spelling as in the letter): very
|
||||||
|
highly respected in the cutting world and, Lou warns, always very busy.
|
||||||
|
His site describes handcrafted audio gear.
|
||||||
|
- **Martin Sukale**, Ramona Records GmbH, Hamburg, a good friend of Flo
|
||||||
|
Kaufman's. ramonarecords.com led to the site of Discosville, a vinyl
|
||||||
|
pressing plant, when checked (October 2026); confirm his current company
|
||||||
|
before writing.
|
||||||
|
|
||||||
|
What it means: a complete used studio could put a working cutting room in
|
||||||
|
place well before [roadmap](../roadmap.md) item 27, at a price still to be
|
||||||
|
asked. A used lathe still needs a head, amplifiers, service and a cutting
|
||||||
|
engineer, so compare it as a whole room, like the new systems above.
|
||||||
|
|
||||||
|
Lou also recommended three sites for finding vendors and answers:
|
||||||
|
vinyl-pressing-plants.com (directory of cutting studios, electroforming
|
||||||
|
houses, pressing plants, brokers and machine makers), cdvdpacking.com (a
|
||||||
|
dealer in used CD, DVD, vinyl and solar production machines; its
|
||||||
|
categories include mastering and galvanics, and pressing lines, checked
|
||||||
|
October 2026) and lathetrolls.com (questions on the process).
|
||||||
|
|
||||||
## Silvering and electroforming equipment: Plating Power / Digital Matrix (USA)
|
## Silvering and electroforming equipment: Plating Power / Digital Matrix (USA)
|
||||||
|
|
||||||
[Plating Power](https://www.platingpower.com/) is the vinyl brand of Digital
|
[Plating Power](https://www.platingpower.com/) is the vinyl brand of Digital
|
||||||
@@ -166,9 +205,12 @@ who makes good equipment" and very familiar with the Asian market. A
|
|||||||
directory listing points OMS's website at Newbilt's equipment page, which
|
directory listing points OMS's website at Newbilt's equipment page, which
|
||||||
announces new Newbilt electroplating equipment; whether the two are linked
|
announces new Newbilt electroplating equipment; whether the two are linked
|
||||||
is unconfirmed. Simona and Alexander met Lou Wullms in Haarlem; he wrote
|
is unconfirmed. Simona and Alexander met Lou Wullms in Haarlem; he wrote
|
||||||
on 7 October 2026 and Alexander has replied; material to calculate from
|
on 7 October 2026 and Alexander has replied. On 9 October OMS sent an
|
||||||
follows, no
|
introduction letter with reference prices: EUR 224,000 for a basic 4-cell
|
||||||
datasheet or price on file yet. Details, company data and open questions
|
wet room (two 2-cell EFS2-200 units) and EUR 311,000 for an advanced one
|
||||||
|
(one 4-cell AEFS4-250 with PLC), installation and water treatment extra,
|
||||||
|
used equipment also available. For stamper finishing the letter points to
|
||||||
|
Sibert, as Sibert pointed to OMS. Details, company data and open questions
|
||||||
in [galvanics and stamper prep](../equipment/galvanics.md).
|
in [galvanics and stamper prep](../equipment/galvanics.md).
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|
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## Stamper preparation: Sibert Instruments (UK)
|
## Stamper preparation: Sibert Instruments (UK)
|
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|
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Reference in new issue
Block a user