Compound storage for tens of colours; stamper prep open to galvanics
User, October 2026: special designs will need tens of colours, so the compound store needs far more space, with maybe a few silos for black and the standard colours; and the wall between stamper prep and galvanics is to go. - pressing-line: "Compound storage" bullet (colour store with pallet racking, ~100 positions in the Payap model, estimate; outdoor silos proposed; compound stays on the ground floor, ~160 to 270 t a year at the mature fleet; sacks vs big bags decides the silo filling). - galvanics: stamper prep open to galvanics, one clean zone.
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@@ -94,6 +94,10 @@ What this changes in the plan:
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chemical day store at the duct head. The
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chemical day store at the duct head. The
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[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) draws it as a 12 × 10 m building
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[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) draws it as a 12 × 10 m building
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(estimate).
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(estimate).
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- **Stamper prep open to galvanics (October 2026).** No wall between the
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galvanics room and stamper prep: stampers go from the last bath straight
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to the Sibert line inside one clean zone, as the
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[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) draws it.
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- **Space.** One of each unit is ~5.6 m² of footprint (PASU 1.56, PMPB
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- **Space.** One of each unit is ~5.6 m² of footprint (PASU 1.56, PMPB
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1.23, PPPU 1.32, PDPU 1.44 m²), plus 500 mm service access behind the two
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1.23, PPPU 1.32, PDPU 1.44 m²), plus 500 mm service access behind the two
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tank units and working space around them: comfortably inside the 80 to
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tank units and working space around them: comfortably inside the 80 to
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@@ -138,6 +138,21 @@ What this changes in the plan:
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Classic at 28 s makes about 128 records/h, so roughly 2.5 to 5 kg/h of
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Classic at 28 s makes about 128 records/h, so roughly 2.5 to 5 kg/h of
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trim per press (estimate): one Granulator 400 at 200 to 250 kg/h runs in
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trim per press (estimate): one Granulator 400 at 200 to 250 kg/h runs in
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short batches, not continuously.
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short batches, not continuously.
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- **Compound storage (October 2026).** Special designs will run in tens
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of colours, so the compound store is sized for them:
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- a colour store with pallet racking next to the regrind and conveying
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room: about 100 pallet positions on four levels in the
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[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) (estimate);
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- a few outdoor silos (proposed) for black and the standard colours,
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filled from big bags or by bulk truck and conveyed to the extruders.
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Compound is the heaviest material in the plant (~160 to 270 t a year at
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the mature fleet: 1.0 to 1.5 million records at roughly 160 to 180 g
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each with trim), so it
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stays on the ground floor. The compound suppliers' answer on 25 kg sacks
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versus big bags
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([Making Vinyl briefing](../suppliers/making-vinyl-europe-2026-exhibitors.md))
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decides how the silos are filled.
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- **Hydraulics.** One central hydraulic supply for several systems is an
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- **Hydraulics.** One central hydraulic supply for several systems is an
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option on the flyer and is now the plan, together with one shared
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option on the flyer and is now the plan, together with one shared
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compressed-air supply (see "Current plan" above); it changes the
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compressed-air supply (see "Current plan" above); it changes the
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