From d9f3a4b88e78eb0950c91fba562a0a71ac8c11e8 Mon Sep 17 00:00:00 2001 From: grabowski Date: Sat, 10 Oct 2026 17:21:33 +0700 Subject: [PATCH] Compound storage for tens of colours; stamper prep open to galvanics User, October 2026: special designs will need tens of colours, so the compound store needs far more space, with maybe a few silos for black and the standard colours; and the wall between stamper prep and galvanics is to go. - pressing-line: "Compound storage" bullet (colour store with pallet racking, ~100 positions in the Payap model, estimate; outdoor silos proposed; compound stays on the ground floor, ~160 to 270 t a year at the mature fleet; sacks vs big bags decides the silo filling). - galvanics: stamper prep open to galvanics, one clean zone. --- docs/equipment/galvanics.md | 4 ++++ docs/equipment/pressing-line.md | 15 +++++++++++++++ 2 files changed, 19 insertions(+) diff --git a/docs/equipment/galvanics.md b/docs/equipment/galvanics.md index f89641a..c7326b9 100644 --- a/docs/equipment/galvanics.md +++ b/docs/equipment/galvanics.md @@ -94,6 +94,10 @@ What this changes in the plan: chemical day store at the duct head. The [Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) draws it as a 12 × 10 m building (estimate). +- **Stamper prep open to galvanics (October 2026).** No wall between the + galvanics room and stamper prep: stampers go from the last bath straight + to the Sibert line inside one clean zone, as the + [Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) draws it. - **Space.** One of each unit is ~5.6 m² of footprint (PASU 1.56, PMPB 1.23, PPPU 1.32, PDPU 1.44 m²), plus 500 mm service access behind the two tank units and working space around them: comfortably inside the 80 to diff --git a/docs/equipment/pressing-line.md b/docs/equipment/pressing-line.md index 37eafdc..ec34e6c 100644 --- a/docs/equipment/pressing-line.md +++ b/docs/equipment/pressing-line.md @@ -138,6 +138,21 @@ What this changes in the plan: Classic at 28 s makes about 128 records/h, so roughly 2.5 to 5 kg/h of trim per press (estimate): one Granulator 400 at 200 to 250 kg/h runs in short batches, not continuously. +- **Compound storage (October 2026).** Special designs will run in tens + of colours, so the compound store is sized for them: + - a colour store with pallet racking next to the regrind and conveying + room: about 100 pallet positions on four levels in the + [Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) (estimate); + - a few outdoor silos (proposed) for black and the standard colours, + filled from big bags or by bulk truck and conveyed to the extruders. + + Compound is the heaviest material in the plant (~160 to 270 t a year at + the mature fleet: 1.0 to 1.5 million records at roughly 160 to 180 g + each with trim), so it + stays on the ground floor. The compound suppliers' answer on 25 kg sacks + versus big bags + ([Making Vinyl briefing](../suppliers/making-vinyl-europe-2026-exhibitors.md)) + decides how the silos are filled. - **Hydraulics.** One central hydraulic supply for several systems is an option on the flyer and is now the plan, together with one shared compressed-air supply (see "Current plan" above); it changes the