Compound storage for tens of colours; stamper prep open to galvanics
User, October 2026: special designs will need tens of colours, so the compound store needs far more space, with maybe a few silos for black and the standard colours; and the wall between stamper prep and galvanics is to go. - pressing-line: "Compound storage" bullet (colour store with pallet racking, ~100 positions in the Payap model, estimate; outdoor silos proposed; compound stays on the ground floor, ~160 to 270 t a year at the mature fleet; sacks vs big bags decides the silo filling). - galvanics: stamper prep open to galvanics, one clean zone.
This commit is contained in:
1 parent
0700c14b5c
commit
d9f3a4b88e
2 files changed
+19
No files matched your search
@@ -94,6 +94,10 @@ What this changes in the plan:
|
||||
chemical day store at the duct head. The
|
||||
[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) draws it as a 12 × 10 m building
|
||||
(estimate).
|
||||
- **Stamper prep open to galvanics (October 2026).** No wall between the
|
||||
galvanics room and stamper prep: stampers go from the last bath straight
|
||||
to the Sibert line inside one clean zone, as the
|
||||
[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) draws it.
|
||||
- **Space.** One of each unit is ~5.6 m² of footprint (PASU 1.56, PMPB
|
||||
1.23, PPPU 1.32, PDPU 1.44 m²), plus 500 mm service access behind the two
|
||||
tank units and working space around them: comfortably inside the 80 to
|
||||
|
||||
@@ -138,6 +138,21 @@ What this changes in the plan:
|
||||
Classic at 28 s makes about 128 records/h, so roughly 2.5 to 5 kg/h of
|
||||
trim per press (estimate): one Granulator 400 at 200 to 250 kg/h runs in
|
||||
short batches, not continuously.
|
||||
- **Compound storage (October 2026).** Special designs will run in tens
|
||||
of colours, so the compound store is sized for them:
|
||||
- a colour store with pallet racking next to the regrind and conveying
|
||||
room: about 100 pallet positions on four levels in the
|
||||
[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) (estimate);
|
||||
- a few outdoor silos (proposed) for black and the standard colours,
|
||||
filled from big bags or by bulk truck and conveyed to the extruders.
|
||||
|
||||
Compound is the heaviest material in the plant (~160 to 270 t a year at
|
||||
the mature fleet: 1.0 to 1.5 million records at roughly 160 to 180 g
|
||||
each with trim), so it
|
||||
stays on the ground floor. The compound suppliers' answer on 25 kg sacks
|
||||
versus big bags
|
||||
([Making Vinyl briefing](../suppliers/making-vinyl-europe-2026-exhibitors.md))
|
||||
decides how the silos are filled.
|
||||
- **Hydraulics.** One central hydraulic supply for several systems is an
|
||||
option on the flyer and is now the plan, together with one shared
|
||||
compressed-air supply (see "Current plan" above); it changes the
|
||||
|
||||
Reference in new issue
Block a user