Compound storage for tens of colours; stamper prep open to galvanics

User, October 2026: special designs will need tens of colours, so the
compound store needs far more space, with maybe a few silos for black and
the standard colours; and the wall between stamper prep and galvanics is
to go.

- pressing-line: "Compound storage" bullet (colour store with pallet
  racking, ~100 positions in the Payap model, estimate; outdoor silos
  proposed; compound stays on the ground floor, ~160 to 270 t a year at
  the mature fleet; sacks vs big bags decides the silo filling).
- galvanics: stamper prep open to galvanics, one clean zone.
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grabowski committed 2026-10-10 17:21:33 +07:00
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@@ -94,6 +94,10 @@ What this changes in the plan:
chemical day store at the duct head. The
[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) draws it as a 12 × 10 m building
(estimate).
- **Stamper prep open to galvanics (October 2026).** No wall between the
galvanics room and stamper prep: stampers go from the last bath straight
to the Sibert line inside one clean zone, as the
[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) draws it.
- **Space.** One of each unit is ~5.6 m² of footprint (PASU 1.56, PMPB
1.23, PPPU 1.32, PDPU 1.44 m²), plus 500 mm service access behind the two
tank units and working space around them: comfortably inside the 80 to
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@@ -138,6 +138,21 @@ What this changes in the plan:
Classic at 28 s makes about 128 records/h, so roughly 2.5 to 5 kg/h of
trim per press (estimate): one Granulator 400 at 200 to 250 kg/h runs in
short batches, not continuously.
- **Compound storage (October 2026).** Special designs will run in tens
of colours, so the compound store is sized for them:
- a colour store with pallet racking next to the regrind and conveying
room: about 100 pallet positions on four levels in the
[Payap scenario model](../site-candidates.md#payap-scenario-model-october-2026) (estimate);
- a few outdoor silos (proposed) for black and the standard colours,
filled from big bags or by bulk truck and conveyed to the extruders.
Compound is the heaviest material in the plant (~160 to 270 t a year at
the mature fleet: 1.0 to 1.5 million records at roughly 160 to 180 g
each with trim), so it
stays on the ground floor. The compound suppliers' answer on 25 kg sacks
versus big bags
([Making Vinyl briefing](../suppliers/making-vinyl-europe-2026-exhibitors.md))
decides how the silos are filled.
- **Hydraulics.** One central hydraulic supply for several systems is an
option on the flyer and is now the plan, together with one shared
compressed-air supply (see "Current plan" above); it changes the