B4L/cnx_vinyl
Private
Public Access
8
0 Fork 0
Code Issues Pull Requests Actions Packages Projects Releases Wiki Activity

Optical QC: spindle servo, 100 W StepperOnline A6-RS kit

Browse Source 
User, 18 Oct 2026, asked about the StepperOnline A6-EC100L2A1-M17
(100 W EtherCAT kit).

- The motor fits: torque about 0.02 N m needed at the motor through a
  1:6 belt (0.32 rated); the belt brings the load inertia (about 25 to
  35 kg cm2, estimate; record 20.5) to about 28x the 0.03 kg cm2 rotor.
- Take the pulse/RS-485 twin A6-RS100L2A1-M17 (USD 108.78): its drive
  outputs the encoder as divided A/B/Z pulses for the line-scans and
  takes pulse/direction from the planned PLC. The EtherCAT drive has no
  divided output (A6-EC manual, CN1: 5 DI, 3 DO) and needs an EtherCAT
  master.
- inline-optical-qc.md: spindle servo paragraph, sensor table, BOM
  group; BOM line 109 to 250 (was 300 to 700). Total USD 16,073 to
  32,734, THB 0.53M to 1.08M.
This commit is contained in:
grabowski committed 2026-10-19 10:01:40 +07:00
1 parent 9d8a1a1fb8
commit cf900cf3a4
2 files changed
+37 -6
Download Patch File Download Diff File Expand all files Collapse all files

No files matched your search

docs/equipment/inline-qc-station/inline-qc-station-bom.csv
+2 -2
View File
@@ -10,7 +10,7 @@ Conveyor,"PU round belt 6 mm, welded endless",2 x 3.8 m,,15,40,30,80,"each; PU r
Conveyor,"Round-belt pulleys, shaft, bearings, UHMW slide strips, side guides",1 lot,,250,700,250,700,"pulleys USD 5 to 11 each (ServoCity, REV); rest estimate"
Conveyor,"Conveyor drive: small gear motor with drive, or servo",1,,250,600,250,600,estimate
Handling,"Guided lift cylinder, 20 mm bore, 75 mm stroke",1,SMC MGPM20-75,330,450,330,450,SMC MGPM20-30 USD 322 (Misumi US) to 390 (Motion); 75 mm stroke a little more
Handling,Spindle servo 200 W with drive (encoder triggers the line-scans),1,Delta ASDA-B3 class,300,700,300,700,drive USD 119 to 200 (listings); motor and cable estimate
Handling,Spindle servo kit 100 W with drive; the drive's divided encoder output (A/B/Z) triggers the line-scans; 1:6 timing belt to the spindle,1,StepperOnline A6-RS100L2A1-M17 (A6-200RS pulse/RS485 drive),109,250,109,250,"USD 108.78 kit, China warehouse (StepperOnline, Oct 2026); high end allows for shipping and duty (estimate)"
Handling,"Spindle head: bearing housing, timing belt, label pad, pneumatic expanding mandrel",1,machined parts,600,1800,600,1800,estimate
Handling,"Rodless cylinder 25 mm, 350 mm stroke, with paddle",1,SMC MY1B / CY3B class,400,900,400,900,estimate
Handling,"Valve terminal, FRL, tubing, fittings",1 lot,,400,1000,400,1000,estimate
@@ -32,4 +32,4 @@ Control,"Edge PC with GPU, 4 GigE PoE ports, NixOS",1,,1500,3200,1500,3200,"qsco
Control,"HMI touch panel, 10 inch",1,,400,900,400,900,estimate
Control,"Safety relay, e-stop, door interlock wiring",1 lot,,300,600,300,600,estimate
Control,"Cabinet, power supply, breakers, terminals, wiring, stack light",1 lot,,800,2000,800,2000,estimate
Total,"Hardware per station, thermal camera excluded",,,,,16264,33184,sum of the lines above
Total,"Hardware per station, thermal camera excluded",,,,,16073,32734,sum of the lines above
1 group item qty example unit_usd_low unit_usd_high line_usd_low line_usd_high source
10 Conveyor Round-belt pulleys, shaft, bearings, UHMW slide strips, side guides 1 lot 250 700 250 700 pulleys USD 5 to 11 each (ServoCity, REV); rest estimate
11 Conveyor Conveyor drive: small gear motor with drive, or servo 1 250 600 250 600 estimate
12 Handling Guided lift cylinder, 20 mm bore, 75 mm stroke 1 SMC MGPM20-75 330 450 330 450 SMC MGPM20-30 USD 322 (Misumi US) to 390 (Motion); 75 mm stroke a little more
13 Handling Spindle servo 200 W with drive (encoder triggers the line-scans) Spindle servo kit 100 W with drive; the drive's divided encoder output (A/B/Z) triggers the line-scans; 1:6 timing belt to the spindle 1 Delta ASDA-B3 class StepperOnline A6-RS100L2A1-M17 (A6-200RS pulse/RS485 drive) 300 109 700 250 300 109 700 250 drive USD 119 to 200 (listings); motor and cable estimate USD 108.78 kit, China warehouse (StepperOnline, Oct 2026); high end allows for shipping and duty (estimate)
14 Handling Spindle head: bearing housing, timing belt, label pad, pneumatic expanding mandrel 1 machined parts 600 1800 600 1800 estimate
15 Handling Rodless cylinder 25 mm, 350 mm stroke, with paddle 1 SMC MY1B / CY3B class 400 900 400 900 estimate
16 Handling Valve terminal, FRL, tubing, fittings 1 lot 400 1000 400 1000 estimate
32 Control HMI touch panel, 10 inch 1 400 900 400 900 estimate
33 Control Safety relay, e-stop, door interlock wiring 1 lot 300 600 300 600 estimate
34 Control Cabinet, power supply, breakers, terminals, wiring, stack light 1 lot 800 2000 800 2000 estimate
35 Total Hardware per station, thermal camera excluded 16264 16073 33184 32734 sum of the lines above