Feedwater heat recovery: economizer, condensate, then HP-1
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The order to investigate for a fired boiler (biomass such as rice husk, or LPG): first a flue-gas economizer, second as much clean, hot condensate back to T-1 as possible, third the heat pump HP-1 where the press return has enough heat and the combined heating and cooling economics justify it. - Diagram: new ECON-1 (option, fired boilers only) between the feed pumps and the boiler manifold, with a bypass for an electric bank and the flue-gas path from the boilers; feed in 90 to 95 C, outlet and stack temperature are vendor figures. HP-1 is now drawn as an option and labelled the third measure. AT conductivity on the condensate return to T-1; off-spec condensate goes to the warm tank. - Found in Newbilt's offer 240620-04: steam and cooling water share the mould channels, with one steam/water outlet valve and steam trap per mould, so the condensate is only as clean as the cooling loop. Noted in the T-1 detail, sustainability.md and as a Newbilt RFQ question. - With most condensate returned (about 15 % flashes at atmospheric pressure, estimate) the feed tank needs only a fraction of the ~70 kW that heating all make-up takes, so HP-1 may not pay. - RFQ: economizer outlet feed and stack temperature, corrosion limit, pressure drop; rice husk ash is high in silica and abrasive, so fouling, cleaning, wear protection and a bypass. - sustainability.md: the order, before the exclusions. biomass.md: new "Recovering heat at the boiler". Checked headless (scripts/pw_sc_check.py): 33 boxes, 20 tags, no overlap or overflow, no unstyled pipes, no card or page overflow at 1600, 1258 and 390 px in all four cases, every box opens its detail, no errors.
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@@ -27,6 +27,18 @@ load and realistic duty cycles:
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is what the fuel store and the monsoon
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stock have to be sized for (estimate)
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### Recovering heat at the boiler
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A fired boiler loses heat up its stack, so an economizer that preheats the
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boiler feedwater with the flue gas is the first heat-recovery measure to
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investigate, ahead of condensate return and the feedwater heat pump
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([sustainability](sustainability.md#energy-efficiency-architecture-recover-before-generating)).
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How far the flue gas can be cooled is the vendor's figure: it depends on
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the flue-gas temperature, the corrosion limit and the fuel. Rice husk ash
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is high in silica and abrasive, so the RFQ asks for fouling and cleaning
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provisions, wear protection and a bypass rather than a clean-gas
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economizer ([steam and cooling](steam-cooling.html)).
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## The 60 rai: own-grown fuelwood
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60 rai is 9.6 hectares. Managed as short-rotation coppice (planted once,
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