diff --git a/docs/biomass.md b/docs/biomass.md index b075311..14fc113 100644 --- a/docs/biomass.md +++ b/docs/biomass.md @@ -27,6 +27,18 @@ load and realistic duty cycles: is what the fuel store and the monsoon stock have to be sized for (estimate) +### Recovering heat at the boiler + +A fired boiler loses heat up its stack, so an economizer that preheats the +boiler feedwater with the flue gas is the first heat-recovery measure to +investigate, ahead of condensate return and the feedwater heat pump +([sustainability](sustainability.md#energy-efficiency-architecture-recover-before-generating)). +How far the flue gas can be cooled is the vendor's figure: it depends on +the flue-gas temperature, the corrosion limit and the fuel. Rice husk ash +is high in silica and abrasive, so the RFQ asks for fouling and cleaning +provisions, wear protection and a bypass rather than a clean-gas +economizer ([steam and cooling](steam-cooling.html)). + ## The 60 rai: own-grown fuelwood 60 rai is 9.6 hectares. Managed as short-rotation coppice (planted once, diff --git a/docs/steam-cooling.html b/docs/steam-cooling.html index d7f638a..b6f70b3 100644 --- a/docs/steam-cooling.html +++ b/docs/steam-cooling.html @@ -13,12 +13,12 @@ document.documentElement.setAttribute("data-theme",t);})(); :root{color-scheme:dark; --bg:#0a0f1a;--card:#0f1626;--box:#121a2b;--stroke:#2a3a56;--head:#1a2640;--fg:#d6deeb;--mute:#8a97b0;--ink:#e6ecf7; --sel:#7fb2ff;--warn:#ffbf1f;--alarm:#ff3b3b;--ok:#3ddc84; - --st:#ff5a3c;--cd:#c96a4e;--fw:#2fb5a0;--rw:#8aa3c0;--cws:#3aa0ff;--cwr:#7fc0ff;--pri:#2e7fd0;--prw:#9c7bd9;--hr:#f5a623;--bd:#b48ead; + --st:#ff5a3c;--cd:#c96a4e;--fw:#2fb5a0;--rw:#8aa3c0;--cws:#3aa0ff;--cwr:#7fc0ff;--pri:#2e7fd0;--prw:#9c7bd9;--hr:#f5a623;--bd:#b48ead;--fl:#9aa4b2; --mono:ui-monospace,"Cascadia Mono",Consolas,"Liberation Mono",monospace} html[data-theme=light]{color-scheme:light; --bg:#eef2f7;--card:#ffffff;--box:#ffffff;--stroke:#c3cede;--head:#e3e9f3;--fg:#1b2533;--mute:#5b6880;--ink:#1b2533; --sel:#1f5fbf;--warn:#c98a00;--alarm:#e0352b;--ok:#16a35a; - --st:#e2462a;--cd:#b0573c;--fw:#14907e;--rw:#6d86a3;--cws:#1f84e0;--cwr:#4f9be0;--pri:#2468b0;--prw:#7b5cc0;--hr:#d48600;--bd:#8e6a8a} + --st:#e2462a;--cd:#b0573c;--fw:#14907e;--rw:#6d86a3;--cws:#1f84e0;--cwr:#4f9be0;--pri:#2468b0;--prw:#7b5cc0;--hr:#d48600;--bd:#8e6a8a;--fl:#7a8494} *{box-sizing:border-box;margin:0;padding:0} body{background:var(--bg);color:var(--fg);font:14px/1.5 -apple-system,"Segoe UI",Roboto,Arial,sans-serif} header{display:flex;flex-wrap:wrap;gap:8px 16px;align-items:center;padding:10px 16px;background:var(--card);border-bottom:1px solid var(--stroke);position:sticky;top:0;z-index:2} @@ -65,8 +65,8 @@ td.low{color:var(--warn);font-weight:600} .p{fill:none;stroke-width:2.2;stroke-linejoin:round} .p.st{stroke:var(--st);stroke-width:3}.p.cd{stroke:var(--cd);stroke-dasharray:7 4}.p.fw{stroke:var(--fw)}.p.rw{stroke:var(--rw)} .p.cws{stroke:var(--cws);stroke-width:2.6}.p.cwr{stroke:var(--cwr);stroke-dasharray:7 4}.p.pri{stroke:var(--pri)}.p.prw{stroke:var(--prw);stroke-dasharray:7 4} -.p.hr{stroke:var(--hr);stroke-width:2.6}.p.bd{stroke:var(--bd);stroke-dasharray:3 3}.p.opt{stroke-dasharray:3 5;opacity:.8} -.ar{stroke:none}.ar.st{fill:var(--st)}.ar.cd{fill:var(--cd)}.ar.cws{fill:var(--cws)}.ar.cwr{fill:var(--cwr)}.ar.pri{fill:var(--pri)}.ar.prw{fill:var(--prw)}.ar.hr{fill:var(--hr)} +.p.hr{stroke:var(--hr);stroke-width:2.6}.p.fg{stroke:var(--fl);stroke-width:3;stroke-dasharray:1 4;stroke-linecap:round}.p.bd{stroke:var(--bd);stroke-dasharray:3 3}.p.opt{stroke-dasharray:3 5;opacity:.8} +.ar{stroke:none}.ar.st{fill:var(--st)}.ar.cd{fill:var(--cd)}.ar.cws{fill:var(--cws)}.ar.cwr{fill:var(--cwr)}.ar.pri{fill:var(--pri)}.ar.prw{fill:var(--prw)}.ar.hr{fill:var(--hr)}.ar.fw{fill:var(--fw)} .vv{fill:var(--card);stroke:var(--fg);stroke-width:1.2} .trap{fill:var(--card);stroke:var(--cd);stroke-width:1.4} .tt{fill:var(--fg);font:bold 7px var(--mono);text-anchor:middle} @@ -132,8 +132,9 @@ td.low{color:var(--warn);font-weight:600} P-1Feed pumps, duty/standby~1 m³/h, ~13 barlaunchestimate B-1, B-2Boiler modules, lead/lag2 × 500 kg/h, 10.5 barB-1 launch, B-2 with Duplex 2proposal B-3Third module for N+1500 kg/hoptionRFQ option + ECON-1Flue-gas economizer, fired boilersfeed in 90 to 95 °C, out by vendorwith a fired bank1st measure ACC-1Steam accumulatorby cycle overlapoptionNewbilt option - HP-1Heat-recovery heat pumpfeed to 90 to 95 °Claunch or laterproposal + HP-1Heat-recovery heat pumpfeed tank to 90 to 95 °Cif it pays3rd measure CH-1 to CH-3Air-cooled chillers at 40 °C ambient3 × 250 kWone per press stageproposal CH-4Fourth module for N+1250 kWoptionRFQ option HX-1Plate heat exchanger~650 kW, ~2 K approachlaunch, sized for 5estimate @@ -150,12 +151,13 @@ td.low{color:var(--warn);font-weight:600}
  • Classic: steam, cooling, power, weight; can it run from the central hydraulic plant?
  • Press return temperature over the cycle: 53 l/min at ~60 °C out of 20 to 25 °C is ~140 kW, more than the stated 125 kW peak. The real profile sizes HP-1, HX-1 and TC-1.
  • Is the accumulator needed with a modular boiler bank, and how big?
  • -
  • Steam trap and condensate return at the press: Newbilt's or ours?
  • +
  • Condensate: the 2024 offer has one steam/water outlet valve and a steam trap per mould. How much cooling water reaches the trap per cycle, and can that condensate go back to boiler feed?
  • Boilers (Miura, Bangkok Industrial Boilers, STE)

    Chillers (Trane, Carrier, Daikin Applied, Hitachi)

    @@ -182,11 +184,12 @@ td.low{color:var(--warn);font-weight:600}
    Chiller loop, warm
    Heat recovery feedwater loop
    Blowdown, drains
    +
    Flue gas
    °CTemperature, Newbilt figure
    °CDesign target or estimate
    TBDSet by the vendor or by measurement
    -

    Dashed boxes are options. Bow-ties are isolation or control valves (a stem marks a control valve), squares strainers, T a steam trap. Circles are instruments: PT pressure, TT temperature, FT flow; every one is logged to the plant data platform (digital-factory.md). Flow times supply and return temperature on each branch gives that press's cooling load; steam flow against records pressed gives steam per record.

    +

    Dashed boxes are options. Bow-ties are isolation or control valves (a stem marks a control valve), squares strainers, T a steam trap. Circles are instruments: PT pressure, TT temperature, FT flow, AT conductivity (off-spec condensate goes to the warm tank); every one is logged to the plant data platform (digital-factory.md). Flow times supply and return temperature on each branch gives that press's cooling load; steam flow against records pressed gives steam per record.