Press fleet calculator: target output and specials share to fleet mix and needs
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User, October 2026: calculations for the later business plan, starting from 2 Duplex + 1 Classic at 3 records a minute per Duplex and 2 per Classic, as an interactive tool on the website: pick the yearly output and the share of splatter/specials, get the machine mix and all the requirements (people, hydraulics, power, ...). docs/fleet-calculator.html (single static page, no dependencies): - target mode sizes the fleet (specials only on Duplex with its EX 35; grow with Classics or with Duplex systems; start fleet as the floor); fleet mode takes a fleet and gives its output at the specials share; - output, capacity, utilisation and the mix bar per machine type; - needs: people per shift and in total, galvanics operators, machines, connected kVA and average kW, MWh/yr, central hydraulics (flow, motor, oil, accumulator), steam, cooling and cooling water, compressed air, press floor, room climate, compound, trim, titles, electroformed parts and plating units; checks against the 400 kg/h boiler, 250 kW chiller and the 870 m2 Payap press hall; - ladder from the start fleet to a full Payap press hall, click to load; - every assumption editable with its source (Newbilt Duplex site requirements V14 and offer 240620-04, scale.md, galvanics.md, revenue model, Payap model; estimates labelled), shareable link via the hash. The Classic counts as one HRP 12 press plus one extruder until Newbilt states figures (Toolex Alpha leaflet as a cross-check). Site: DEMOS entry (/demos/fleet-calculator/) and landing-page entry. README bullet and layout line; backlinks from scale.md (capacity) and pressing-line.md (current plan).
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@@ -19,6 +19,7 @@ cp -R site/public/. "$out/"
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# "<source in the repo> <path under the web root>"
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DEMOS=(
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"docs/plant-operation.html demos/plant-operation/index.html"
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"docs/fleet-calculator.html demos/fleet-calculator/index.html"
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)
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for entry in "${DEMOS[@]}"; do
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read -r src dst <<<"$entry"
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@@ -63,6 +63,18 @@
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to zoom.</span>
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</a>
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</li>
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<li>
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<a href="demos/fleet-calculator/">
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<strong>Press fleet calculator</strong>
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<span>Set the records a year and the share of splatter and specials;
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it sizes the mix of Newbilt Duplex systems and Classic automatic
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presses and lists what that fleet needs: people, power, central
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hydraulics, steam, cooling, compressed air, floor, compound and
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stampers, from the start fleet to a fully equipped press hall.
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Every assumption is editable and a scenario can be shared by
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link.</span>
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</a>
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</li>
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</ul>
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<footer>Built from <code>site/</code> in the cnx_vinyl repository.</footer>
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