Press fleet calculator: target output and specials share to fleet mix and needs
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User, October 2026: calculations for the later business plan, starting from 2 Duplex + 1 Classic at 3 records a minute per Duplex and 2 per Classic, as an interactive tool on the website: pick the yearly output and the share of splatter/specials, get the machine mix and all the requirements (people, hydraulics, power, ...). docs/fleet-calculator.html (single static page, no dependencies): - target mode sizes the fleet (specials only on Duplex with its EX 35; grow with Classics or with Duplex systems; start fleet as the floor); fleet mode takes a fleet and gives its output at the specials share; - output, capacity, utilisation and the mix bar per machine type; - needs: people per shift and in total, galvanics operators, machines, connected kVA and average kW, MWh/yr, central hydraulics (flow, motor, oil, accumulator), steam, cooling and cooling water, compressed air, press floor, room climate, compound, trim, titles, electroformed parts and plating units; checks against the 400 kg/h boiler, 250 kW chiller and the 870 m2 Payap press hall; - ladder from the start fleet to a full Payap press hall, click to load; - every assumption editable with its source (Newbilt Duplex site requirements V14 and offer 240620-04, scale.md, galvanics.md, revenue model, Payap model; estimates labelled), shareable link via the hash. The Classic counts as one HRP 12 press plus one extruder until Newbilt states figures (Toolex Alpha leaflet as a cross-check). Site: DEMOS entry (/demos/fleet-calculator/) and landing-page entry. README bullet and layout line; backlinks from scale.md (capacity) and pressing-line.md (current plan).
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@@ -14,6 +14,13 @@ page as real quotes and the site decision land.
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| Mature | 4 semi-auto (two Duplex systems, each EX 50 + EX 35) + 1 automated (Newbilt Classic), 2 shifts | ~1.0 to 1.5 million records/yr |
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| Expansion (option) | the mature fleet + up to 10 more Newbilt Classics, 2 shifts | ~4.7 to 5.8 million records/yr (estimate) |
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The [press fleet calculator](fleet-calculator.html) sizes the fleet for
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any yearly output and specials share, with the people and utilities it
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needs; at the user's planning rates (3 records a minute per Duplex
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system, 2 per Classic, 65 % effectiveness, two shifts) the start fleet
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makes ~1.5 million records a year and a full Payap press hall (two Duplex
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systems and eleven Classics) ~5.2 million.
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Basis: the current fleet plan of October 2026
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([pressing line](equipment/pressing-line.md)). The automated Classic
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~128 records/hour (28 s cycle, vendor flyer); semi-automatic throughput is
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