Press fleet calculator: target output and specials share to fleet mix and needs
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User, October 2026: calculations for the later business plan, starting from 2 Duplex + 1 Classic at 3 records a minute per Duplex and 2 per Classic, as an interactive tool on the website: pick the yearly output and the share of splatter/specials, get the machine mix and all the requirements (people, hydraulics, power, ...). docs/fleet-calculator.html (single static page, no dependencies): - target mode sizes the fleet (specials only on Duplex with its EX 35; grow with Classics or with Duplex systems; start fleet as the floor); fleet mode takes a fleet and gives its output at the specials share; - output, capacity, utilisation and the mix bar per machine type; - needs: people per shift and in total, galvanics operators, machines, connected kVA and average kW, MWh/yr, central hydraulics (flow, motor, oil, accumulator), steam, cooling and cooling water, compressed air, press floor, room climate, compound, trim, titles, electroformed parts and plating units; checks against the 400 kg/h boiler, 250 kW chiller and the 870 m2 Payap press hall; - ladder from the start fleet to a full Payap press hall, click to load; - every assumption editable with its source (Newbilt Duplex site requirements V14 and offer 240620-04, scale.md, galvanics.md, revenue model, Payap model; estimates labelled), shareable link via the hash. The Classic counts as one HRP 12 press plus one extruder until Newbilt states figures (Toolex Alpha leaflet as a cross-check). Site: DEMOS entry (/demos/fleet-calculator/) and landing-page entry. README bullet and layout line; backlinks from scale.md (capacity) and pressing-line.md (current plan).
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@@ -35,7 +35,12 @@ automated candidate). What it means:
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system 1: its hydraulic aggregate is already sized for the second press.
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The second press and the EX 35 complete system 1; system 2 and the
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Classic complete the fleet ([scale](../scale.md) capacity table,
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[roadmap](../roadmap.md) item 24).
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[roadmap](../roadmap.md) item 24). The
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[press fleet calculator](../fleet-calculator.html) works out the mix of
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Duplex systems and Classics for a target output and specials share,
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with the utilities from Newbilt's site requirements; the Classic counts
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there as one HRP 12 press plus one extruder until Newbilt states its
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figures.
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- **One shared hydraulic and air supply.** A central hydraulic plant
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(pumps, tank, accumulators) and one compressed-air plant feed every
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press through ring mains, instead of a hydraulic unit per system. It
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