Press fleet calculator: target output and specials share to fleet mix and needs
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User, October 2026: calculations for the later business plan, starting from 2 Duplex + 1 Classic at 3 records a minute per Duplex and 2 per Classic, as an interactive tool on the website: pick the yearly output and the share of splatter/specials, get the machine mix and all the requirements (people, hydraulics, power, ...). docs/fleet-calculator.html (single static page, no dependencies): - target mode sizes the fleet (specials only on Duplex with its EX 35; grow with Classics or with Duplex systems; start fleet as the floor); fleet mode takes a fleet and gives its output at the specials share; - output, capacity, utilisation and the mix bar per machine type; - needs: people per shift and in total, galvanics operators, machines, connected kVA and average kW, MWh/yr, central hydraulics (flow, motor, oil, accumulator), steam, cooling and cooling water, compressed air, press floor, room climate, compound, trim, titles, electroformed parts and plating units; checks against the 400 kg/h boiler, 250 kW chiller and the 870 m2 Payap press hall; - ladder from the start fleet to a full Payap press hall, click to load; - every assumption editable with its source (Newbilt Duplex site requirements V14 and offer 240620-04, scale.md, galvanics.md, revenue model, Payap model; estimates labelled), shareable link via the hash. The Classic counts as one HRP 12 press plus one extruder until Newbilt states figures (Toolex Alpha leaflet as a cross-check). Site: DEMOS entry (/demos/fleet-calculator/) and landing-page entry. README bullet and layout line; backlinks from scale.md (capacity) and pressing-line.md (current plan).
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@@ -173,6 +173,14 @@ The detail lives in dedicated documents:
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1× is real time, up to 3600× (a day in 24 s); every station is
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clickable and names the source of its figures; on phones and tablets
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held sideways it pinch-zooms and opens station details in a side sheet
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- [Press fleet calculator](docs/fleet-calculator.html): a single static
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page for the business plan: set the records a year and the share of
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splatter and specials, and it sizes the mix of Duplex systems (3
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records a minute each) and Classics (2 a minute) from the start fleet
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of two Duplex and one Classic up to a full press hall, with the people,
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power, central hydraulics, steam, cooling, air, floor, compound and
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stampers that fleet needs; every assumption is editable, with its
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source, and a scenario can be shared by link
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- [Test site](site/README.md): `site/` builds https://cnxvinyl.lol/, the
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internal test site with demo pages from `docs/` (the plant operation
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page first) and any static site we want to share by link; Gitea Actions
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@@ -248,6 +256,7 @@ docs/
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├── crane-workshop-tours.md Overhead crane, workshop, visitor corridor
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├── digital-factory.md Data platform, NixOS/Clan fleet, acquisition, app
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├── facility-security.md Security, HVAC, fire and life safety, compliance
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├── fleet-calculator.html Press fleet calculator: output, mix, requirements
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├── payap-partnership.md Joint student programmes with Payap University
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├── plant-operation.html Animated plant overview (simulated SCADA)
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├── process-flow.md Audio file to delivered record, with all checks
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