Payap model: Duplex cells at Newbilt sizes; fire water per facility-security
User, October 2026: the Duplex sketch is not to scale, check it against the documents; the fire water tank is too small. Model (changed live in the open FreeCAD 26.3 document): - both Duplex cells rebuilt in the sketched arrangement at the documented sizes: presses 0.95 m square (0.9 m2) turned 45 deg, EX 50 0.5 x 1.0 m (0.5 m2), EX 35 0.4 x 0.8 m and trimmer 0.6 x 0.6 m (estimates), operator position marked; 0.6 to 0.8 m between machines; - fire water: the ~25 m3 yard tank replaced by the facility-security planning tank, 9 m x 4 m (254 m3 gross, ~200 m3 usable), new params fw_dia, fw_h, fw_x, fw_y, at the front by the access road, outside the production yard, on a ring foundation, with a pump house (duty electric, standby diesel, jockey); the yard process water tank is now the 5 x 3 m raw water tank of the phase 1 RFQ. Docs: site-candidates (cell, raw water, fire water bullet), facility-security (the Payap model draws the tank; 6 m racking and twice the floor area make ~200 m3 a floor there).
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@@ -136,7 +136,12 @@ sprinkler demand, so the site carries its own reserve and pumps.
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**Warehouse racking height drives the real number.** If finished-goods
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**Warehouse racking height drives the real number.** If finished-goods
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storage goes above roughly 3.7 m, the commodity classification and sprinkler
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storage goes above roughly 3.7 m, the commodity classification and sprinkler
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design change, and the stored volume grows with them. Fix the racking height
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design change, and the stored volume grows with them. Fix the racking height
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before the fire design is frozen, not after.
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before the fire design is frozen, not after. The
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[Payap scenario model](site-candidates.md#payap-scenario-model-october-2026)
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draws the 9 m × 4 m tank with its pump house at the front. It also draws
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6 m warehouse racking and about twice the floor area this figure was
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based on, a paper store among it, so treat ~200 m³ as a floor there,
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not as the answer.
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The property insurer will drive much of the final specification, so involve
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The property insurer will drive much of the final specification, so involve
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them before the design is fixed. The archive gas system and the BESS
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them before the design is fixed. The archive gas system and the BESS
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@@ -146,7 +146,10 @@ and every equipment envelope is an estimate.
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([pressing line](equipment/pressing-line.md)).
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([pressing line](equipment/pressing-line.md)).
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- **Press hall** (~870 m²): two Duplex systems, each two HRP 12 presses
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- **Press hall** (~870 m²): two Duplex systems, each two HRP 12 presses
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with an EX 50 and an EX 35, the Classic, and ten more Classic
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with an EX 50 and an EX 35, the Classic, and ten more Classic
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positions in two rows.
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positions in two rows. Each Duplex is one operator's cell of about
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5 × 3 m at Newbilt's machine sizes: presses either side turned
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towards the operator, the extruders behind him, one trimmer in front
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([pressing line](equipment/pressing-line.md)).
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- **One shared hydraulic and compressed-air supply**: a central plant
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- **One shared hydraulic and compressed-air supply**: a central plant
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room (~62 m²) at the west end of the press hall, and a service trench
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room (~62 m²) at the west end of the press hall, and a service trench
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along the press rows for the hydraulic ring main, compressed air,
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along the press rows for the hydraulic ring main, compressed air,
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@@ -199,13 +202,20 @@ and every equipment envelope is an estimate.
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- **Utility yard** behind the press hall, across a 6 m lane:
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- **Utility yard** behind the press hall, across a 6 m lane:
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- boiler house with chimney and a covered fuel store;
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- boiler house with chimney and a covered fuel store;
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- chiller and cooling tower;
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- chiller and cooling tower;
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- process and fire water tanks;
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- a raw water tank (5 m × 3 m, as in the phase 1 RFQ);
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- PEA transformer;
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- PEA transformer;
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- a pipe bridge that drops into the service trench.
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- a pipe bridge that drops into the service trench.
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Boiler, chiller and transformer are drawn at the one-Duplex sizes. They
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Boiler, chiller and transformer are drawn at the one-Duplex sizes. They
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need re-sizing for five presses, and again if the Classics are added
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need re-sizing for five presses, and again if the Classics are added
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([scale](scale.md)).
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([scale](scale.md)).
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- **Fire water** at the front, reachable from the frontage without
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entering the production yard
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([facility security](facility-security.md#fire-water-supply)): a
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9 m × 4 m tank (~200 m³ usable, planning figure) on a ring foundation,
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with a pump house for the duty (electric), standby (diesel) and jockey
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pumps. The model's 6 m warehouse racking and its larger buildings will
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raise the volume; the hydraulic design sets it.
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- **Access**:
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- **Access**:
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- one gate on the south side opens onto a truck apron in front of the
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- one gate on the south side opens onto a truck apron in front of the
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dock doors;
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dock doors;
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