Payap model: Duplex cells at Newbilt sizes; fire water per facility-security

User, October 2026: the Duplex sketch is not to scale, check it against
the documents; the fire water tank is too small.

Model (changed live in the open FreeCAD 26.3 document):
- both Duplex cells rebuilt in the sketched arrangement at the documented
  sizes: presses 0.95 m square (0.9 m2) turned 45 deg, EX 50 0.5 x 1.0 m
  (0.5 m2), EX 35 0.4 x 0.8 m and trimmer 0.6 x 0.6 m (estimates),
  operator position marked; 0.6 to 0.8 m between machines;
- fire water: the ~25 m3 yard tank replaced by the facility-security
  planning tank, 9 m x 4 m (254 m3 gross, ~200 m3 usable), new params
  fw_dia, fw_h, fw_x, fw_y, at the front by the access road, outside the
  production yard, on a ring foundation, with a pump house (duty electric,
  standby diesel, jockey); the yard process water tank is now the 5 x 3 m
  raw water tank of the phase 1 RFQ.

Docs: site-candidates (cell, raw water, fire water bullet),
facility-security (the Payap model draws the tank; 6 m racking and twice
the floor area make ~200 m3 a floor there).
This commit is contained in:
grabowski committed 2026-10-10 17:43:09 +07:00
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commit 90697c8cac
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@@ -136,7 +136,12 @@ sprinkler demand, so the site carries its own reserve and pumps.
**Warehouse racking height drives the real number.** If finished-goods **Warehouse racking height drives the real number.** If finished-goods
storage goes above roughly 3.7 m, the commodity classification and sprinkler storage goes above roughly 3.7 m, the commodity classification and sprinkler
design change, and the stored volume grows with them. Fix the racking height design change, and the stored volume grows with them. Fix the racking height
before the fire design is frozen, not after. before the fire design is frozen, not after. The
[Payap scenario model](site-candidates.md#payap-scenario-model-october-2026)
draws the 9 m × 4 m tank with its pump house at the front. It also draws
6 m warehouse racking and about twice the floor area this figure was
based on, a paper store among it, so treat ~200 m³ as a floor there,
not as the answer.
The property insurer will drive much of the final specification, so involve The property insurer will drive much of the final specification, so involve
them before the design is fixed. The archive gas system and the BESS them before the design is fixed. The archive gas system and the BESS
+12 -2
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@@ -146,7 +146,10 @@ and every equipment envelope is an estimate.
([pressing line](equipment/pressing-line.md)). ([pressing line](equipment/pressing-line.md)).
- **Press hall** (~870 m²): two Duplex systems, each two HRP 12 presses - **Press hall** (~870 m²): two Duplex systems, each two HRP 12 presses
with an EX 50 and an EX 35, the Classic, and ten more Classic with an EX 50 and an EX 35, the Classic, and ten more Classic
positions in two rows. positions in two rows. Each Duplex is one operator's cell of about
5 × 3 m at Newbilt's machine sizes: presses either side turned
towards the operator, the extruders behind him, one trimmer in front
([pressing line](equipment/pressing-line.md)).
- **One shared hydraulic and compressed-air supply**: a central plant - **One shared hydraulic and compressed-air supply**: a central plant
room (~62 m²) at the west end of the press hall, and a service trench room (~62 m²) at the west end of the press hall, and a service trench
along the press rows for the hydraulic ring main, compressed air, along the press rows for the hydraulic ring main, compressed air,
@@ -199,13 +202,20 @@ and every equipment envelope is an estimate.
- **Utility yard** behind the press hall, across a 6 m lane: - **Utility yard** behind the press hall, across a 6 m lane:
- boiler house with chimney and a covered fuel store; - boiler house with chimney and a covered fuel store;
- chiller and cooling tower; - chiller and cooling tower;
- process and fire water tanks; - a raw water tank (5 m × 3 m, as in the phase 1 RFQ);
- PEA transformer; - PEA transformer;
- a pipe bridge that drops into the service trench. - a pipe bridge that drops into the service trench.
Boiler, chiller and transformer are drawn at the one-Duplex sizes. They Boiler, chiller and transformer are drawn at the one-Duplex sizes. They
need re-sizing for five presses, and again if the Classics are added need re-sizing for five presses, and again if the Classics are added
([scale](scale.md)). ([scale](scale.md)).
- **Fire water** at the front, reachable from the frontage without
entering the production yard
([facility security](facility-security.md#fire-water-supply)): a
9 m × 4 m tank (~200 m³ usable, planning figure) on a ring foundation,
with a pump house for the duty (electric), standby (diesel) and jockey
pumps. The model's 6 m warehouse racking and its larger buildings will
raise the volume; the hydraulic design sets it.
- **Access**: - **Access**:
- one gate on the south side opens onto a truck apron in front of the - one gate on the south side opens onto a truck apron in front of the
dock doors; dock doors;