Payap model v4: colour store, silos, two-storey finishing and print block
User, October 2026: ground-floor colour store plus outdoor silos; a two-storey block at the east end with packaging below and printing plus print and packaging stock above; in-house printing not decided, so the print room is reserved only. Model (rebuilt live in FreeCAD 26.3 after checking a copy of the saved file for user edits; parametric check plot 150->160 m and upper floor 3.8->4.2 m passed): - factory 128 x 25 m, plot 150 m (14.1 rai), corridor 98 m, fire wall at 106 m, new params crane_x (runway end = press hall end, 92 m) and mezz_z (+3.8 m); - galvanics open to stamper prep (wall kept only on the material area and electrical side); - colour store 10 m bay (~180 m2): two racking rows, ~100 pallet positions on 4 levels (estimate), weighing and mixing, vacuum conveying station; indoor silos replaced by regrind bins; - 4 outdoor PVC silos (2 black, 2 standard colours, ~50 m3 each, estimate), big-bag filling station, buried conveying lines; - finishing and print block 14 x 25 m: ground floor trim, optical inspection, QC, packaging (tables, shrink wrap, pallet wrapper), stair (Arch Stairs) and goods lift; upper floor print room (reserved), print stock, packaging materials. New docs/cnx_vinyl_parametric_payap-block.png with both block levels. Docs: site-candidates Payap section rewritten (areas ~3,800 m2 under roof, ~4,630 m2 of floor), crane doc (98 m corridor, runway ends at the press hall), README bullet and layout line.
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@@ -87,8 +87,8 @@ pharmaceutical facility on the offered land is to be confirmed.
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assessment.
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5. **Plot fit.** Shape and size against the 60 × 25 m building, the
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detached utility yard and the phase 2 footprint (6 to 8 rai). The
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Payap scenario model below needs a 135 m square (11.4 rai) as drawn,
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with room for ten more Classics and a reserve.
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Payap scenario model below needs a 150 m square (14.1 rai) as drawn,
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with room for ten more Classics, a colour store and a reserve.
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6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's
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written consent; the zero-discharge design
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([sustainability](sustainability.md)) becomes a lease condition, not
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@@ -112,37 +112,66 @@ parametric BIM model sites it on a simple square plot:
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[cnx_vinyl_parametric_payap.FCStd](cnx_vinyl_parametric_payap.FCStd)
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(top view [PNG](cnx_vinyl_parametric_payap.png),
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[isometric](cnx_vinyl_parametric_payap-iso.png)), built in FreeCAD 26.3
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from BIM walls, slabs, columns, spaces and equipment. Every size and
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position hangs off its `Params` spreadsheet (plot side, setbacks, floor
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level, building sizes, fire wall line, office and water treatment gaps),
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so the square can be swapped for the real plot once Payap names one. It
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is a layout sketch: every position and every equipment envelope is an
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estimate.
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from BIM walls, slabs, columns, stairs, spaces and equipment. Every size
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and position hangs off its `Params` spreadsheet (plot side, setbacks,
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floor level, building sizes, fire wall and crane lines, upper floor
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level, office and water treatment gaps), so the square can be swapped for
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the real plot once Payap names one. It is a layout sketch: every position
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and every equipment envelope is an estimate.
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- **Plot**: 135 × 135 m (18,225 m², 11.4 rai), road assumed on the south
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side, 6 m setbacks (placeholder). That is more than the 6 to 8 rai of
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[scale](scale.md): the factory keeps room for ten more Classics, and the
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plot keeps a reserve in front for a second hall or a PV field.
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- **Factory, production floor only**: 112 × 25 m at floor level +1.2 m,
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16 frame bays, in process order along an 82 m glazed visitor corridor.
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From west to east: staff entry (PPE, WC); workshop and spares, with
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the machine door and a 12 m vehicle ramp at the north-west corner;
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galvanics clean room with a chemical day store; stamper prep, PVC lab,
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material area and the electrical room; the press hall; trim and optical
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inspection, QC lab, and finishing and packaging. Behind the fire wall at
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90 m are the warehouse and dispatch with two dock doors.
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- The press hall (~870 m²) holds two Duplex systems, each two HRP 12
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presses with an EX 50 and an EX 35, the Classic, and **ten more
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Classic positions** in two rows
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- **Plot**: 150 × 150 m (22,500 m², 14.1 rai), road assumed on the south
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side, 6 m setbacks (placeholder). That is about twice the 6 to 8 rai of
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[scale](scale.md): the factory keeps room for ten more Classics and a
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colour store, and the plot keeps a reserve in front for a second hall
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or a PV field.
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- **Factory, production floor only**: 128 × 25 m at floor level +1.2 m,
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16 frame bays, in process order along a 98 m glazed visitor corridor.
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From west to east:
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- staff entry (PPE, WC);
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- workshop and spares, with the machine door and a 12 m vehicle ramp
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at the north-west corner;
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- the galvanics clean room with a chemical day store, open to stamper
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prep (no wall between them);
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- PVC lab, regrind and conveying, the electrical room;
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- the colour store;
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- the press hall;
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- the two-storey finishing and print block;
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- behind the fire wall at 106 m, the warehouse and dispatch with two
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dock doors.
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Inside it:
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- **Colour store** (~180 m²): pallet racking for the tens of colours
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that special designs need, about 100 positions on four levels
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(estimate), with weighing and mixing and a vacuum conveying station
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([pressing line](equipment/pressing-line.md)).
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- **Press hall** (~870 m²): two Duplex systems, each two HRP 12 presses
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with an EX 50 and an EX 35, the Classic, and ten more Classic
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positions in two rows.
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- **One shared hydraulic and compressed-air supply**: a central plant
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room (~62 m²) at the west end of the press hall, and a service trench
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along the press rows for the hydraulic ring main, compressed air,
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steam and cooling water.
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- **Finishing and print block**, 14 × 25 m on two levels, beyond the
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end of the crane runway
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([plans](cnx_vinyl_parametric_payap-block.png)).
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- Ground floor: trim and optical inspection, the QC lab, and
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packaging (~170 m²) with packing tables, shrink wrap and a pallet
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wrapper next to the fire shutter into the warehouse.
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- Upper floor at +3.8 m: a print room kept in reserve (in-house
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printing is not decided; jackets come from a print partner today,
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[production timeline](production-timeline.md)), the print stock
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(paper, board) and the packaging materials (sleeves, inner bags,
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mailers, cartons).
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- A stair and a goods lift connect the floors. Heavy compound stays
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on the ground floor.
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- The workshop (~200 m²) is fully equipped, with 3D printers, a lathe
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and a small CNC mill among the tools
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([crane, workshop and tours](crane-workshop-tours.md)).
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- The 5 t crane runs from the west wall to the fire wall.
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- The 5 t crane runs from the west wall to the end of the press hall.
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- **PVC silos** (proposed), outside on the north side of the lane:
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- two for black, two for standard colours, ~50 m³ each (estimate);
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- a big-bag filling station;
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- buried conveying lines to the colour store.
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- **Water treatment building**, separate, 12 × 10 m at ground level
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directly behind galvanics: zero-discharge effluent treatment, the DI
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water plant and the chemical store. A buried duct carries the effluent
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@@ -182,16 +211,17 @@ estimate.
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dock doors;
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- an access road runs along the south boundary to the car park, with
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a footpath to the office;
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- a lane behind the factory serves the yard, the water treatment
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building and the ramp. The low-loader's swept path at the ramp still
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needs checking.
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- **Area**: about 2,800 m² of factory, 480 m² of office footprint (~960
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m² on two floors) and 120 m² of water treatment, so ~3,400 m² under roof
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plus the boiler house, and ~3,880 m² of floor. That is
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well above the 1,400 to 2,000 m² of the [scale](scale.md) zone table,
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which held one Duplex and an automated zone with the offices inside.
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- Two thirds of the difference is the press hall with its expansion
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floor.
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- a lane behind the factory serves the yard, the silos, the water
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treatment building and the ramp. The low-loader's swept path at the
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ramp still needs checking.
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- **Area**: about 3,200 m² of factory plus a 350 m² upper floor, a 480 m²
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office footprint (~960 m² on two floors) and 120 m² of water treatment:
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~3,800 m² under roof plus the boiler house, and ~4,630 m² of floor.
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That is about twice the 1,400 to 2,000 m² of the [scale](scale.md) zone
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table, which held one Duplex and an automated zone with the offices
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inside.
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- Most of the difference is the press hall with its expansion floor,
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the colour store and the finishing and print block.
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- Warehouse and dispatch (~530 m²) are drawn above that table's 300 to
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500 m² for packaging and finished goods.
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