diff --git a/README.md b/README.md index 2321bdb..3fa1f11 100644 --- a/README.md +++ b/README.md @@ -130,9 +130,12 @@ The detail lives in dedicated documents: - [Payap scenario model](docs/cnx_vinyl_parametric_payap.png): a parametric BIM model in FreeCAD 26.3 (`docs/cnx_vinyl_parametric_payap.FCStd`, [isometric](docs/cnx_vinyl_parametric_payap-iso.png)) of the whole plant - on a square placeholder plot of Payap land: a 112 x 25 m production-only - factory with the five-press fleet, room for ten more Classics and one - shared hydraulic and air plant, a separate two-storey office building + on a square placeholder plot of Payap land: a 128 x 25 m production-only + factory with the five-press fleet, room for ten more Classics, one + shared hydraulic and air plant, a colour store with outdoor silos and a + two-storey finishing and print block + ([plans](docs/cnx_vinyl_parametric_payap-block.png)), a separate + two-storey office building ([floor plans](docs/cnx_vinyl_parametric_payap-office.png): canteen, changing rooms and showers, mastering and listening below; ~150 m² of offices, training room and IT above), a separate water treatment @@ -240,6 +243,7 @@ docs/ ├── cnx_vinyl_parametric_payap.png Top view of the Payap model ├── cnx_vinyl_parametric_payap-iso.png Isometric view of the Payap model ├── cnx_vinyl_parametric_payap-office.png Office building floor plans +├── cnx_vinyl_parametric_payap-block.png Finishing and print block plans ├── crane-workshop-tours.md Overhead crane, workshop, visitor corridor ├── digital-factory.md Data platform, NixOS/Clan fleet, acquisition, app ├── facility-security.md Security, HVAC, fire and life safety, compliance diff --git a/docs/cnx_vinyl_parametric_payap-block.png b/docs/cnx_vinyl_parametric_payap-block.png new file mode 100644 index 0000000..743eff6 Binary files /dev/null and b/docs/cnx_vinyl_parametric_payap-block.png differ diff --git a/docs/cnx_vinyl_parametric_payap-iso.png b/docs/cnx_vinyl_parametric_payap-iso.png index a9cfeff..aee7ba5 100644 Binary files a/docs/cnx_vinyl_parametric_payap-iso.png and b/docs/cnx_vinyl_parametric_payap-iso.png differ diff --git a/docs/cnx_vinyl_parametric_payap.FCStd b/docs/cnx_vinyl_parametric_payap.FCStd index 6ec83c4..cd6aed7 100644 Binary files a/docs/cnx_vinyl_parametric_payap.FCStd and b/docs/cnx_vinyl_parametric_payap.FCStd differ diff --git a/docs/cnx_vinyl_parametric_payap.png b/docs/cnx_vinyl_parametric_payap.png index 6afbaa5..4b318ca 100644 Binary files a/docs/cnx_vinyl_parametric_payap.png and b/docs/cnx_vinyl_parametric_payap.png differ diff --git a/docs/crane-workshop-tours.md b/docs/crane-workshop-tours.md index d663d87..38ccb62 100644 --- a/docs/crane-workshop-tours.md +++ b/docs/crane-workshop-tours.md @@ -319,9 +319,13 @@ The Payap scenario model resolves that conflict. Mastering and cutting, the offices and IT move into a separate office building, so only production sits under the crane. The tour then starts in the office building, at the cutting-room -window and the listening room, and crosses a covered link into an 82 m +window and the listening room, and crosses a covered link into a 98 m corridor. That is longer than the 45 to 55 m assumed below, because the -press hall keeps room for ten more Classics. The model also draws the +press hall keeps room for ten more Classics and a colour store sits +before it. In that model the crane runway ends at the press hall: +finishing and packaging sit beyond it in a two-storey block with the +print room and stocks upstairs, which the crane cannot serve, so loads +there move by forklift and goods lift. The model also draws the five-press fleet of October 2026; the sketch above still shows the earlier fleet (one Duplex and two Classics). diff --git a/docs/site-candidates.md b/docs/site-candidates.md index 66230a5..155813a 100644 --- a/docs/site-candidates.md +++ b/docs/site-candidates.md @@ -87,8 +87,8 @@ pharmaceutical facility on the offered land is to be confirmed. assessment. 5. **Plot fit.** Shape and size against the 60 × 25 m building, the detached utility yard and the phase 2 footprint (6 to 8 rai). The - Payap scenario model below needs a 135 m square (11.4 rai) as drawn, - with room for ten more Classics and a reserve. + Payap scenario model below needs a 150 m square (14.1 rai) as drawn, + with room for ten more Classics, a colour store and a reserve. 6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's written consent; the zero-discharge design ([sustainability](sustainability.md)) becomes a lease condition, not @@ -112,37 +112,66 @@ parametric BIM model sites it on a simple square plot: [cnx_vinyl_parametric_payap.FCStd](cnx_vinyl_parametric_payap.FCStd) (top view [PNG](cnx_vinyl_parametric_payap.png), [isometric](cnx_vinyl_parametric_payap-iso.png)), built in FreeCAD 26.3 -from BIM walls, slabs, columns, spaces and equipment. Every size and -position hangs off its `Params` spreadsheet (plot side, setbacks, floor -level, building sizes, fire wall line, office and water treatment gaps), -so the square can be swapped for the real plot once Payap names one. It -is a layout sketch: every position and every equipment envelope is an -estimate. +from BIM walls, slabs, columns, stairs, spaces and equipment. Every size +and position hangs off its `Params` spreadsheet (plot side, setbacks, +floor level, building sizes, fire wall and crane lines, upper floor +level, office and water treatment gaps), so the square can be swapped for +the real plot once Payap names one. It is a layout sketch: every position +and every equipment envelope is an estimate. -- **Plot**: 135 × 135 m (18,225 m², 11.4 rai), road assumed on the south - side, 6 m setbacks (placeholder). That is more than the 6 to 8 rai of - [scale](scale.md): the factory keeps room for ten more Classics, and the - plot keeps a reserve in front for a second hall or a PV field. -- **Factory, production floor only**: 112 × 25 m at floor level +1.2 m, - 16 frame bays, in process order along an 82 m glazed visitor corridor. - From west to east: staff entry (PPE, WC); workshop and spares, with - the machine door and a 12 m vehicle ramp at the north-west corner; - galvanics clean room with a chemical day store; stamper prep, PVC lab, - material area and the electrical room; the press hall; trim and optical - inspection, QC lab, and finishing and packaging. Behind the fire wall at - 90 m are the warehouse and dispatch with two dock doors. - - The press hall (~870 m²) holds two Duplex systems, each two HRP 12 - presses with an EX 50 and an EX 35, the Classic, and **ten more - Classic positions** in two rows +- **Plot**: 150 × 150 m (22,500 m², 14.1 rai), road assumed on the south + side, 6 m setbacks (placeholder). That is about twice the 6 to 8 rai of + [scale](scale.md): the factory keeps room for ten more Classics and a + colour store, and the plot keeps a reserve in front for a second hall + or a PV field. +- **Factory, production floor only**: 128 × 25 m at floor level +1.2 m, + 16 frame bays, in process order along a 98 m glazed visitor corridor. + From west to east: + - staff entry (PPE, WC); + - workshop and spares, with the machine door and a 12 m vehicle ramp + at the north-west corner; + - the galvanics clean room with a chemical day store, open to stamper + prep (no wall between them); + - PVC lab, regrind and conveying, the electrical room; + - the colour store; + - the press hall; + - the two-storey finishing and print block; + - behind the fire wall at 106 m, the warehouse and dispatch with two + dock doors. + + Inside it: + - **Colour store** (~180 m²): pallet racking for the tens of colours + that special designs need, about 100 positions on four levels + (estimate), with weighing and mixing and a vacuum conveying station ([pressing line](equipment/pressing-line.md)). + - **Press hall** (~870 m²): two Duplex systems, each two HRP 12 presses + with an EX 50 and an EX 35, the Classic, and ten more Classic + positions in two rows. - **One shared hydraulic and compressed-air supply**: a central plant room (~62 m²) at the west end of the press hall, and a service trench along the press rows for the hydraulic ring main, compressed air, steam and cooling water. + - **Finishing and print block**, 14 × 25 m on two levels, beyond the + end of the crane runway + ([plans](cnx_vinyl_parametric_payap-block.png)). + - Ground floor: trim and optical inspection, the QC lab, and + packaging (~170 m²) with packing tables, shrink wrap and a pallet + wrapper next to the fire shutter into the warehouse. + - Upper floor at +3.8 m: a print room kept in reserve (in-house + printing is not decided; jackets come from a print partner today, + [production timeline](production-timeline.md)), the print stock + (paper, board) and the packaging materials (sleeves, inner bags, + mailers, cartons). + - A stair and a goods lift connect the floors. Heavy compound stays + on the ground floor. - The workshop (~200 m²) is fully equipped, with 3D printers, a lathe and a small CNC mill among the tools ([crane, workshop and tours](crane-workshop-tours.md)). - - The 5 t crane runs from the west wall to the fire wall. + - The 5 t crane runs from the west wall to the end of the press hall. +- **PVC silos** (proposed), outside on the north side of the lane: + - two for black, two for standard colours, ~50 m³ each (estimate); + - a big-bag filling station; + - buried conveying lines to the colour store. - **Water treatment building**, separate, 12 × 10 m at ground level directly behind galvanics: zero-discharge effluent treatment, the DI water plant and the chemical store. A buried duct carries the effluent @@ -182,16 +211,17 @@ estimate. dock doors; - an access road runs along the south boundary to the car park, with a footpath to the office; - - a lane behind the factory serves the yard, the water treatment - building and the ramp. The low-loader's swept path at the ramp still - needs checking. -- **Area**: about 2,800 m² of factory, 480 m² of office footprint (~960 - m² on two floors) and 120 m² of water treatment, so ~3,400 m² under roof - plus the boiler house, and ~3,880 m² of floor. That is - well above the 1,400 to 2,000 m² of the [scale](scale.md) zone table, - which held one Duplex and an automated zone with the offices inside. - - Two thirds of the difference is the press hall with its expansion - floor. + - a lane behind the factory serves the yard, the silos, the water + treatment building and the ramp. The low-loader's swept path at the + ramp still needs checking. +- **Area**: about 3,200 m² of factory plus a 350 m² upper floor, a 480 m² + office footprint (~960 m² on two floors) and 120 m² of water treatment: + ~3,800 m² under roof plus the boiler house, and ~4,630 m² of floor. + That is about twice the 1,400 to 2,000 m² of the [scale](scale.md) zone + table, which held one Duplex and an automated zone with the offices + inside. + - Most of the difference is the press hall with its expansion floor, + the colour store and the finishing and print block. - Warehouse and dispatch (~530 m²) are drawn above that table's 300 to 500 m² for packaging and finished goods.