Re-base scale, pressing line, roadmap, revenue model and calculator on the launch plant
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Launch plant (user, October 2026): one Duplex system and one Classic, with cutting and galvanics in-house, everything in one capital round. - scale.md: capacity table now launch plant 0.71-0.97M records/yr, the second Duplex as a growth option; launch utilities (450-540 kg/h on B-1/B-2, ~390 kW on 2 x 250 kW); calculator figure ~0.94M. - pressing-line.md: launch plant section on top; five-press fleet kept as the layout fleet the hall and backbone are built for. - roadmap.md: long-lead orders for the launch plant, no bridge stampers or outsourced cutting, commissioning order, what stays revenue-gated. - revenue-model.md: operating picture of the launch plant: central revenue ~3.75M USD, EBITDA ~1.6M, operating profit ~1.1M, payback ~4 yr on 216M THB, break-even ~0.3M records; adverse corner cannot cover depreciation. Five-press table kept and labelled. - fleet-calculator.html: start fleet 1 Duplex + 1 Classic, target 850k, capex base 6.55M (cases 8.9 / 6.55 / 4.9M), Duplex beyond one, chiller 500 kW, imported machinery 2.3M, ladder from the launch plant. - total-investment.md: superseded note updated.
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# Pressing Line: Equipment Plan
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## Current plan: an all-Newbilt fleet of five presses (October 2026)
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## Launch plant: one Duplex system and one Classic (October 2026)
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Decided (user, October 2026): the plant launches with **one Newbilt Duplex
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system** (two HRP 12 presses, EX 50 main and EX 35 colour extruder) and
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**one Newbilt Classic**, bought in one capital round with the galvanics,
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stamper-prep and cutting room and commissioned in sequence
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([total investment](../finance/total-investment.md#launch-plant-october-2026)).
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That is ~0.71 to 0.97 million records a year on two shifts
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([scale](../scale.md#production-capacity)). The second Duplex system below
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is a growth option with its room, utility modules and ring-main tees
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reserved, not part of the investment. The five-press fleet stays the
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layout the hall and the utility backbone are built for.
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## Layout fleet: an all-Newbilt fleet of five presses (October 2026)
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Two **Newbilt Duplex** systems, each with two HRP 12 presses fed by an
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**EX 50** main extruder with an **EX 35** auxiliary extruder beside it for
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@@ -31,10 +44,10 @@ automated candidate). What it means:
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service relationship. The single-vendor risk is the same one the Pheenix
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path would have carried.
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- **Phasing.** The Newbilt Single 2.1 system of the 2024 quote (one press,
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one extruder) is the launch configuration and the first half of Duplex
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system 1: its hydraulic aggregate is already sized for the second press.
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The second press and the EX 35 complete system 1; system 2 and the
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Classic complete the fleet ([scale](../scale.md) capacity table,
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one extruder) is the first half of Duplex system 1: its hydraulic
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aggregate is already sized for the second press. Since October 2026 the
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launch plant buys the whole of system 1 (second press and EX 35) and the
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Classic at once; system 2 is the growth step ([scale](../scale.md) capacity table,
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[roadmap](../roadmap.md) item 24). The
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[press fleet calculator](../fleet-calculator.html) works out the mix of
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Duplex systems and Classics for a target output and specials share,
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