Add factory layout concept diagram and fix fire-suppression section structure
- docs/facility-layout.drawio: zoned floor concept (production, galvanics, utilities, logistics, support) with material and stamper flow arrows - PNG and PDF exports alongside the source - facility-security.md: suppression subsection no longer splits the fire safety bullet list; clean agent wording updated to FK-5-1-12
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@@ -67,15 +67,46 @@ option per room.
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- **Fire detection and alarm** throughout; suppression matched to each zone
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(hot PVC and hydraulic oil in pressing, chemistry in galvanics, paper and
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cartons in packaging/finished goods, and the boiler room).
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- **Boiler room safety**: the steam generator (10 bar, 180 °C) needs its own
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room, safety valves and interlocks, and inspection per Thai boiler
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regulations (Department of Industrial Works requirements, licensed boiler
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operator).
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room, safety valves, fuel shutoff interlocks, and inspection per Thai
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boiler regulations (Department of Industrial Works requirements, licensed
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boiler operator).
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- **Emergency equipment in galvanics**: eyewash stations and emergency
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shower at the plating line, spill kits, and neutralizing agents.
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- **Emergency lighting, marked exits, assembly point**, and first-aid
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coverage on every shift.
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### Suppression design position: zoned, not full-building gas
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A full-building gas suppression system is ruled out: gas agents only work in
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sealed volumes that can hold concentration, which a ventilated production
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hall with people and loading doors cannot, and CO2 flooding is lethal in
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occupied spaces. The design position is zoned suppression:
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- **Clean agent gas** (FK-5-1-12, sold as Novec 1230, or inert gas such as
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IG-541) only in small, sealed, high-value rooms: the server/IT room,
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electrical switchrooms, PLC/control cabinets (in-cabinet micro systems),
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and above all the master/stamper archive, where sprinkler water would
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destroy lacquers and paper records and corrode the metal parts even in a
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minor event.
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- **Water** (sprinklers, or water mist where equipment matters) for the
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large spaces: production, warehouse, and packaging/finished goods, where
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paper cartons are the largest fire load in the building. The press hall's
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specific risk is a hydraulic oil spray fire (200 L at 180 bar); water
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mist handles oil fires well and is gentler on machines than deluge.
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- **Battery stack (BESS)**: gas does not stop lithium thermal runaway. Per
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NFPA 855 practice the stack needs off-gas and early-smoke detection,
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electrical isolation on alarm, physical separation from production
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(ideally its own enclosure), and deflagration venting. Detection and
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containment over suppression.
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- **Galvanics**: low fire load (aqueous baths); local clean-agent
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protection for rectifier cabinets is sufficient.
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The property insurer will drive much of the final specification, so involve
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them before the design is fixed. The archive gas system and the BESS
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detection affect room layout and belong in the site design brief early.
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## Plant systems and monitoring
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- **Utility monitoring and interlocks**: fume-extraction interlocks on the
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