Add factory layout concept diagram and fix fire-suppression section structure

- docs/facility-layout.drawio: zoned floor concept (production, galvanics,
  utilities, logistics, support) with material and stamper flow arrows
- PNG and PDF exports alongside the source
- facility-security.md: suppression subsection no longer splits the fire
  safety bullet list; clean agent wording updated to FK-5-1-12
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grabowski committed 2026-07-17 13:41:23 +07:00
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@@ -67,15 +67,46 @@ option per room.
- **Fire detection and alarm** throughout; suppression matched to each zone
(hot PVC and hydraulic oil in pressing, chemistry in galvanics, paper and
cartons in packaging/finished goods, and the boiler room).
- **Boiler room safety**: the steam generator (10 bar, 180 °C) needs its own
room, safety valves and interlocks, and inspection per Thai boiler
regulations (Department of Industrial Works requirements, licensed boiler
operator).
room, safety valves, fuel shutoff interlocks, and inspection per Thai
boiler regulations (Department of Industrial Works requirements, licensed
boiler operator).
- **Emergency equipment in galvanics**: eyewash stations and emergency
shower at the plating line, spill kits, and neutralizing agents.
- **Emergency lighting, marked exits, assembly point**, and first-aid
coverage on every shift.
### Suppression design position: zoned, not full-building gas
A full-building gas suppression system is ruled out: gas agents only work in
sealed volumes that can hold concentration, which a ventilated production
hall with people and loading doors cannot, and CO2 flooding is lethal in
occupied spaces. The design position is zoned suppression:
- **Clean agent gas** (FK-5-1-12, sold as Novec 1230, or inert gas such as
IG-541) only in small, sealed, high-value rooms: the server/IT room,
electrical switchrooms, PLC/control cabinets (in-cabinet micro systems),
and above all the master/stamper archive, where sprinkler water would
destroy lacquers and paper records and corrode the metal parts even in a
minor event.
- **Water** (sprinklers, or water mist where equipment matters) for the
large spaces: production, warehouse, and packaging/finished goods, where
paper cartons are the largest fire load in the building. The press hall's
specific risk is a hydraulic oil spray fire (200 L at 180 bar); water
mist handles oil fires well and is gentler on machines than deluge.
- **Battery stack (BESS)**: gas does not stop lithium thermal runaway. Per
NFPA 855 practice the stack needs off-gas and early-smoke detection,
electrical isolation on alarm, physical separation from production
(ideally its own enclosure), and deflagration venting. Detection and
containment over suppression.
- **Galvanics**: low fire load (aqueous baths); local clean-agent
protection for rectifier cabinets is sufficient.
The property insurer will drive much of the final specification, so involve
them before the design is fixed. The archive gas system and the BESS
detection affect room layout and belong in the site design brief early.
## Plant systems and monitoring
- **Utility monitoring and interlocks**: fume-extraction interlocks on the