Archive room: mobile shelving for the father and mother archive
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Planned (October 2026, user): the archive in the office gets mobile
archive shelving, A-Z Solutions (Vienna) as the reference
(a-z-solutions.eu, checked October 2026: hand wheel or electric drive,
lockable, rails need early floor planning; no published prices).

facility-security.md, new section under Protecting the irreplaceable:
what it holds (fathers and mothers, ~1,200 to 2,400 parts a year; a
reference pressing per title only as a proposal), sizing estimates (about
0.2 kg per part, ~3 mm and ~75 kg per shelf metre; in the Payap office's
~4 x 5.75 m room two fixed runs, four double carriages and one aisle hold
~150 shelf metres, ~50,000 parts, 20+ years), what it asks of the
building (ground slab at full rating, ~11 kN/m2 under the block; rails in
the screed fixed before the floor finish; geared hand wheel; gas,
climate, leak sensor, access control; barcoded box addresses), open
points (quotes from A-Z and a Thai supplier, storage format from the
galvanics vendors, fathers in a second compartment or off site).

Mirrors: site-candidates.md (office ground floor), phase 1 RFQ (archive
keeps the full slab rating if the slab is zoned), digital-factory.md
(archive location as box and shelf position, sets per mother),
equipment-suppliers.md (section 8 entry), total-investment.md added scope
(to quote, not in the sum).
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@@ -519,7 +519,10 @@ Modules, in build order:
IDs, dead-wax scribe text and fiducial applied, microscope check result.
5. **Metal genealogy**: lacquer to father to mother to stamper, or bridged
supplier plus batch; per-part metrology history; stamper lifecycle
(mounted on which press, play count, retired why), archive location.
(mounted on which press, play count, retired why), archive location
(box and shelf position in the mobile shelving,
[facility security](facility-security.md#archive-room-mobile-shelving)),
stamper sets grown per mother.
6. **Materials**: PVC lots with the lab gate and CoA, regrind batches,
label lots with print inspection and oven pre-dry, carton and sleeve
lots with incoming QC.
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@@ -68,6 +68,80 @@ option per room.
salts are hazardous. Locked storage, inventory tracking, and controlled
issue to the galvanics team.
### Archive room: mobile shelving
Planned (October 2026): the archive in the office is fitted with **mobile
archive shelving**, carriages on floor rails that close up into one block
and open a single aisle where it is needed. The reference is A-Z
Solutions' archive shelving (Vienna; fahrbare Archivregale,
https://www.a-z-solutions.eu/buero-archiv/archivregale, checked October
2026): hand wheel or electric push-button drive, optional front panels,
lockable, and the vendor asks to be involved early because the rails set
requirements on the floor and the room layout. Prices are not published.
**What it holds.** The father and the mother of every side (decided
October 2026, [galvanics](equipment/galvanics.md)): 4 parts per title,
about 1,200 to 2,400 a year at full capacity, in protective sleeves,
standing in labelled boxes. Also paper records that have to be kept as
originals. A reference pressing of every title could go here too; that is
a proposal, not decided.
**Size, estimates.** A 12" father or mother grows on a 14" lacquer: about
35 cm across, 0.25 mm thick, ~9.6 dm² ([plant
operation](plant-operation.html) and galvanics figures), so about 0.2 kg of
nickel. In a sleeve with a separator, assume ~3 mm of shelf per part:
~330 parts and ~75 kg per shelf metre, on 400 mm deep shelves with ~400 mm
clear height, five levels to ~2.2 m. In the Payap scenario's office the
archive is a ground-floor room of about 4 × 5.75 m
([site candidates](site-candidates.md)). With the rails along the long
side it takes two fixed single-sided runs, four double-sided carriages
about 3 m long and one ~0.9 m working aisle: ~150 shelf metres, roughly
50,000 parts, which is 20 years or more of fathers and mothers at full
capacity. Static shelving with an aisle between every pair of runs
would hold about 60 % of that.
**What it asks of the building.**
- **Floor load.** Fully loaded, a double carriage carries about a tonne
per metre of length: ~11 kN/m² under the shelving block and ~6 kN/m²
averaged over the room (estimates), above an office floor. The archive stays on the ground slab, and
that slab keeps the full rating if the slab is zoned lighter under
offices ([phase 1 RFQ](finance/phase1-construction-rfq.md)).
- **Rails.** Set into the floor screed during fit-out, or on a raised
floor ramped at the door, so the shelving layout and the rail positions
are fixed before the floor finish. Rail type, depth and floor flatness
tolerance come from the shelving supplier.
- **Drive.** A geared hand wheel with an aisle lock is enough for a room
one or two people use and has nothing to fail; electric drive is an
option, not a need.
- **The room around it** stays as above: clean-agent gas suppression
(the suppression designer confirms the agent reaches into the closed
carriage block), climate control with the archive in the tightest
monitoring tier ([digital factory](digital-factory.md)), a water-leak
sensor along the rails, lockable carriages behind the room's access
control.
- **Locations.** Every box carries a barcode and every position an
address (carriage, face, level, slot); the factory application records
each part's archive location there, so a repress order says which box
to pull.
**Open points.**
- **Quotes:** A-Z Solutions and a Thai or regional mobile-shelving
supplier against the same spec (carriages ~3 m, five levels, 400 mm
shelves, at least ~100 kg per shelf level per metre, geared hand wheel
with aisle lock, central lock, rail embedding detail, delivery and
installation in Chiang Mai). Steel shelving shipped from Austria is
heavy, so the A-Z system is the reference spec rather than the default
buy.
- **Storage format:** sleeves, boxes, passivation and humidity for
archived nickel parts, from the galvanics vendors
([open questions](equipment/galvanics.md#open-questions-for-the-quotes)).
- **Two compartments:** with fathers and mothers in one room, one event
can take both. Keeping the fathers (rarely pulled) in a second fire
compartment or off site, and the mothers (pulled for every repress) in
this room, would meet the off-site point above.
## Fire and life safety
- **Fire detection and alarm** throughout; suppression matched to each zone
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@@ -31,7 +31,11 @@ stepping up from a light-duty slab adds only on the order of 100–200 THB/m².
The real cost variable is the ground underneath (see soil, below). A later
value-engineering option is to zone the slab — 30 kN/m² under press hall and
warehouse only, lighter under offices, but for rough pricing the whole
floor is specified at 30 so the number is conservative.
floor is specified at 30 so the number is conservative. If it is zoned,
the archive room keeps the full rating: it gets mobile shelving loaded
with nickel parts, about 11 kN/m² under the shelving when full (estimate), and
its rails go into the floor screed at fit-out
([facility security](../facility-security.md#archive-room-mobile-shelving)).
### 1a. Panel core: where PIR is not enough
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@@ -50,6 +50,7 @@ building, software and stamper prep lines, and the contingency on top).
| Press fleet changed (October 2026) to two Newbilt Duplex systems (two presses each, EX 50 main extruder and EX 35 colour extruder) plus one Newbilt Classic, replacing the two blocks above (930k – 1,290k): Duplex system 1 as the first block (350k – 370k; the quote's second-extruder option becomes the EX 35), system 2 ~230k – 300k (two presses at the quoted ~115k per press and extruder set as the yardstick, plus hydraulic unit and EX 35, estimate; no EX 35 price on file), the Classic ~290k – 460k (the AD12 band per press as a placeholder; no Newbilt price on file) | −60k (low case) / −160k (high case) | −2.0M / −5.3M | estimate, [pressing line](../equipment/pressing-line.md); the Newbilt re-quote replaces it. The utilities for five presses are re-sized in the row below |
| Utilities re-sized for the five-press fleet (October 2026): boiler bank 2 × 500 kg/h, chiller bank 3 × 250 kW with plate heat exchanger and tanks, larger softener and loop treatment ([steam and cooling](../steam-cooling.html)) | +185k (low case) / +294k (high case) | +6.1M / +9.7M | estimate, [utilities CSV](utilities-investment.csv) re-based from 24.0M – 41.6M to 30.1M – 51.3M THB |
| Utility yard built for four boiler and four chiller modules (October 2026): yard ~379 m² against 178 m² ([scale](../scale.md#detached-utility-yard-parking-and-what-that-moves)) | 73k – 122k | 2.4M – 4.0M | estimate: the building rate above on the ~200 m² the yard grows by; the open chiller compound costs less than a building, so this is the cautious end. The valved branches and feeders for the empty positions are not priced yet |
| Archive mobile shelving for the father and mother archive (October 2026) | to quote | to quote | not in the sum: A-Z Solutions publishes no prices; quote it and a Thai supplier ([facility security](../facility-security.md#archive-room-mobile-shelving)) |
| **Added so far** | **~678k – 1,027k** | **~22.3M – 33.9M** | about 13 to 17% on the full-vision subtotal |
## Phased entry
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@@ -224,7 +224,9 @@ and every equipment envelope is an estimate.
- Ground floor, for staff and the studio: reception and lobby, a canteen
for about 40 with its kitchen, changing rooms for women and men with
four showers each, toilets, mastering and cutting with an inner
acoustic lining, the listening room and the archive. Staff change here
acoustic lining, the listening room and the archive (mobile shelving
on the ground slab, [facility security](facility-security.md#archive-room-mobile-shelving)).
Staff change here
before crossing to the factory, whose staff entry keeps only PPE and a
WC.
- First floor: the offices (~150 m²), a meeting and training room (the
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@@ -188,6 +188,12 @@ feeds the colour/splatter work the semi-automatic line is meant to serve.
Thailand burning-season PM2.5 peaks; a major load for PV/battery sizing
- Clean rooms, ventilation, decontamination infrastructure for galvanics
- Fire protection, exhaust work benches, PPE stock
- Archive fit-out: mobile archive shelving for the father and mother
archive. Reference: A-Z Solutions, Vienna, Austria (archive shelving,
hand wheel or electric drive, lockable; office.at@a-z-solutions.eu,
+43 1 718 42 48; price on request), quoted against a Thai or regional
mobile-shelving supplier; spec and sizing in
[facility security](../facility-security.md#archive-room-mobile-shelving)
Thai supplier candidates and rough investment ranges for these utility and
site systems are compiled in