Plant and business plan calculator: configuration, investment, budget, ten-year cash
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User request (October 2026): an interactive business plan calculator
where the plant configuration is chosen and everything follows. Built
into the fleet calculator (same page and URL, one model):

- Plant configuration card: galvanics in-house or bought stampers (and
  Pheenix estimate vs OMS reference), mastering and cutting in-house or
  outsourced, metrology full or launch tier, cassette and CD-R, solar
  buy / PPA / none, electric or biomass steam, Thai or Chinese utilities,
  crane buy or rent, visitor corridor now or later, ramp-up reserve;
  stamper supply to other plants; disabled-not-hidden controls.
- Investment built from the total-investment blocks (low / mid / high,
  sources and kind badges); boiler and chiller modules sized from the
  fleet and flagged past the four positions; phase 2 building past the
  870 m2 press hall. Default reproduces 160.9 / 226.7 / 292.5M THB.
- Budget card against 180M and 216M THB; "Investor levers" preset gives
  193.6M mid, 203.6 to 213.6M with the reserve.
- Money follows the configuration: outsourced title steps passed through
  at cost (fee split 51.1 / 37.0 / 11.9 %), electric steam energy and
  demand charge, PPA power price, optional cassette/CD-R revenue.
- Ten-year cash view: editable ramp and discount rate, payback, NPV, IRR,
  chart and table; pre-tax, pre-financing sketch.
- Presets: launch plant, investor levers, lean, five-press, full hall.
- Verified headless on Edge: 62 checks, 390 / 1024 / 1440 px, dark and
  light, no overflow, no page errors.

Business plan 9.4 cross-check updated to the calculator's figures
(EBITDA 1.68M, payback 4.1 yr; cash payback year ~5.7, IRR ~13 %);
docx and pdf rebuilt. README and landing entry renamed.
This commit is contained in:
grabowski committed 2026-10-16 16:15:22 +07:00
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@@ -225,11 +225,19 @@ The detail lives in dedicated documents:
1× is real time, up to 3600× (a day in 24 s); every station is 1× is real time, up to 3600× (a day in 24 s); every station is
clickable and names the source of its figures; on phones and tablets clickable and names the source of its figures; on phones and tablets
held sideways it pinch-zooms and opens station details in a side sheet held sideways it pinch-zooms and opens station details in a side sheet
- [Press fleet calculator](docs/fleet-calculator.html): a single static - [Plant and business plan calculator](docs/fleet-calculator.html): a
page for the business plan: set the records a year and the share of single static page for the business plan: choose the plant
splatter and specials, and it sizes the mix of Duplex systems (3 configuration (presses, galvanics in-house or bought stampers, cutting
records a minute each) and Classics (2 a minute) from the start fleet in-house or outsourced, metrology tier, cassette and CD-R, solar bought,
of two Duplex and one Classic up to a full press hall, with the people, PPA or none, steam fuel, Thai or Chinese utilities, crane, visitor
corridor) and it builds the investment from the cost blocks of the
total investment, checks it against the investor's 180M and 216M THB,
and runs the money a year and a ten-year cash view (payback, NPV, IRR,
pre-tax sketch), with presets from the launch plant to a full hall. Set
the records a year and the share of splatter and specials, and it sizes
the mix of Duplex systems (3 records a minute each) and Classics (2 a
minute) from the launch plant of one Duplex and one Classic up to a
full press hall, with the people,
power, central hydraulics, steam, cooling, air, floor, compound and power, central hydraulics, steam, cooling, air, floor, compound and
stampers that fleet needs, drawn as a live schematic of the machine stampers that fleet needs, drawn as a live schematic of the machine
park with the stamper line (lathe, Pheenix galvanics, Sibert prep) park with the stamper line (lathe, Pheenix galvanics, Sibert prep)
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@@ -316,9 +316,12 @@ def blocks():
"direct payroll and leaves out indirect labour (supervision, planning, warehouse), freight, scrap " "direct payroll and leaves out indirect labour (supervision, planning, warehouse), freight, scrap "
"above the reject allowance and sales commissions. **Treat the adverse column as the honest one " "above the reject allowance and sales commissions. **Treat the adverse column as the honest one "
"until those lines exist.**", "until those lines exist.**",
"**This is a sensitivity, not a forecast.** The press fleet calculator, with its own cost build-up, " "**This is a sensitivity, not a forecast.** The plant and business plan calculator, with its own "
"gives a somewhat better central picture at 850k records: revenue 3.75M, EBITDA 1.82M, operating " "cost build-up (it adds electric steam heat and the cutting engineer, which this table leaves "
"profit 1.29M USD, payback 3.6 years. Not modelled: cassette and CD-R lines, stamper supply to " "out), gives at 850k records: revenue 3.75M, EBITDA 1.68M, operating profit 1.13M USD, payback "
"4.1 years on a mature year; with a ramp of 35, 70 and 90 % in the first three years, cash "
"payback in year ~5.7 and ~13 % IRR over ten years, pre-tax and pre-financing (estimates). "
"Not modelled here: cassette and CD-R lines, stamper supply to "
"other plants, dropshipping fees, and the ramp year. BOI tax exemptions shield part of early-year " "other plants, dropshipping fees, and the ramp year. BOI tax exemptions shield part of early-year "
"profits where there are any.", "profits where there are any.",
]), ]),
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@@ -83,14 +83,15 @@ document.documentElement.setAttribute("data-theme",t);})();
</li> </li>
<li> <li>
<a href="demos/fleet-calculator/"> <a href="demos/fleet-calculator/">
<strong>Press fleet calculator</strong> <strong>Plant and business plan calculator</strong>
<span>Set the records a year and the share of splatter and specials; <span>Set the records a year and configure the plant: presses,
it sizes the mix of Newbilt Duplex systems and Classic automatic galvanics in-house or bought stampers, cutting in-house or
presses and lists what that fleet needs: people, power, central outsourced, metrology, solar, steam fuel and more. It builds the
hydraulics, steam, cooling, compressed air, floor, compound and investment from the launch-plant blocks, checks it against the
stampers, from the start fleet to a fully equipped press hall. investor's 180M and 216M THB, runs the money a year and a ten-year
Every assumption is editable and a scenario can be shared by cash sketch, and lists what the plant needs, from the launch plant
link.</span> to a fully equipped press hall. Every assumption is editable and a
scenario can be shared by link.</span>
</a> </a>
</li> </li>
<li> <li>