Press hall: five Duplex bays and four Classic positions (balanced at 60 % specials)
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User (October 2026): "change the hall layout" after the finding that the
60/40 floor split leaves the Classics about half loaded at 60 %+
specials (specials run only on the Duplex systems).

- Press hall now keeps five Duplex bays (four along the visitor
  corridor, the fifth at the head of the second row) and four Classic
  positions: 550 + 200 = ~750 m2 of ~870 m2, ~73/27 by floor, 10 to 4 by
  presses; launch plant fills one of each, growth adds Duplex first.
- Full hall: ~2.9 to 4.4M records a year at 60 % specials, Classics ~80
  to 100 % loaded (60/40 gave ~2.3 to 3.6M); ~3.2 to 4.4M at ~20 %;
  fourteen presses as before: ~2.1 to 2.5 t/h steam, up to ~1.8 MW
  cooling, a utility phase of its own.
- pressing-line.md, scale.md, site-candidates.md, crane-workshop-tours.md,
  roadmap.md, README (FreeCAD model still the earlier layout, not
  redrawn); calculator preset "Full hall (5 D + 4 C)" and ladder; plant
  view reserves 5 Duplex bays and 4 Classic positions; business plan
  draft 0.2 rebuilt.

Checks: renderer 720 checks and functional checks pass, calculator
regression 0 fails, level checks clean; PDF 47 pages, TOC filled.
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grabowski committed 2026-10-16 20:57:51 +07:00
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@@ -122,8 +122,8 @@ dropped. Source record with the zone's full rules and annex:
5. **Plot fit.** Shape and size against the 60 × 25 m building, the
detached utility yard and the phase 2 footprint (6 to 8 rai). The
Payap scenario model below needs a 150 m square (14.1 rai) as drawn,
with a press hall laid out 60/40 for Duplex systems, a colour store and
a reserve.
with a press hall laid out for Duplex systems, a colour store and a
reserve.
6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's
written consent; the zero-discharge design
([sustainability](sustainability.md)) becomes a lease condition, not
@@ -180,12 +180,13 @@ and every equipment envelope is an estimate.
that special designs need, about 100 positions on four levels
(estimate), with weighing and mixing and a vacuum conveying station
([pressing line](equipment/pressing-line.md)).
- **Press hall** (~870 m²), laid out 60/40 by floor for Duplex systems
because the plant focuses on special pressings (October 2026,
[pressing line](equipment/pressing-line.md)): four Duplex bays, each
for two HRP 12 presses with an EX 50 and an EX 35, along the visitor
corridor, and six Classic positions in the second row; the launch
plant fills one of each. The FreeCAD model still draws the earlier
- **Press hall** (~870 m²), laid out for Duplex systems because the
plant focuses on special pressings (October 2026, ~73/27 by floor,
[pressing line](equipment/pressing-line.md)): five Duplex bays, each
for two HRP 12 presses with an EX 50 and an EX 35, four of them along
the visitor corridor and the fifth at the head of the second row,
followed by four Classic positions; the launch plant fills one of
each. The FreeCAD model still draws the earlier
layout (two Duplex systems, the Classic and ten more Classic
positions). Each Duplex is one operator's cell of about
5 × 3 m at Newbilt's machine sizes: presses either side turned