Press hall: five Duplex bays and four Classic positions (balanced at 60 % specials)
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User (October 2026): "change the hall layout" after the finding that the 60/40 floor split leaves the Classics about half loaded at 60 %+ specials (specials run only on the Duplex systems). - Press hall now keeps five Duplex bays (four along the visitor corridor, the fifth at the head of the second row) and four Classic positions: 550 + 200 = ~750 m2 of ~870 m2, ~73/27 by floor, 10 to 4 by presses; launch plant fills one of each, growth adds Duplex first. - Full hall: ~2.9 to 4.4M records a year at 60 % specials, Classics ~80 to 100 % loaded (60/40 gave ~2.3 to 3.6M); ~3.2 to 4.4M at ~20 %; fourteen presses as before: ~2.1 to 2.5 t/h steam, up to ~1.8 MW cooling, a utility phase of its own. - pressing-line.md, scale.md, site-candidates.md, crane-workshop-tours.md, roadmap.md, README (FreeCAD model still the earlier layout, not redrawn); calculator preset "Full hall (5 D + 4 C)" and ladder; plant view reserves 5 Duplex bays and 4 Classic positions; business plan draft 0.2 rebuilt. Checks: renderer 720 checks and functional checks pass, calculator regression 0 fails, level checks clean; PDF 47 pages, TOC filled.
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@@ -122,8 +122,8 @@ dropped. Source record with the zone's full rules and annex:
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5. **Plot fit.** Shape and size against the 60 × 25 m building, the
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detached utility yard and the phase 2 footprint (6 to 8 rai). The
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Payap scenario model below needs a 150 m square (14.1 rai) as drawn,
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with a press hall laid out 60/40 for Duplex systems, a colour store and
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a reserve.
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with a press hall laid out for Duplex systems, a colour store and a
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reserve.
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6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's
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written consent; the zero-discharge design
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([sustainability](sustainability.md)) becomes a lease condition, not
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@@ -180,12 +180,13 @@ and every equipment envelope is an estimate.
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that special designs need, about 100 positions on four levels
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(estimate), with weighing and mixing and a vacuum conveying station
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([pressing line](equipment/pressing-line.md)).
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- **Press hall** (~870 m²), laid out 60/40 by floor for Duplex systems
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because the plant focuses on special pressings (October 2026,
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[pressing line](equipment/pressing-line.md)): four Duplex bays, each
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for two HRP 12 presses with an EX 50 and an EX 35, along the visitor
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corridor, and six Classic positions in the second row; the launch
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plant fills one of each. The FreeCAD model still draws the earlier
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- **Press hall** (~870 m²), laid out for Duplex systems because the
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plant focuses on special pressings (October 2026, ~73/27 by floor,
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[pressing line](equipment/pressing-line.md)): five Duplex bays, each
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for two HRP 12 presses with an EX 50 and an EX 35, four of them along
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the visitor corridor and the fifth at the head of the second row,
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followed by four Classic positions; the launch plant fills one of
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each. The FreeCAD model still draws the earlier
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layout (two Duplex systems, the Classic and ten more Classic
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positions). Each Duplex is one operator's cell of about
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5 × 3 m at Newbilt's machine sizes: presses either side turned
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