Press hall: five Duplex bays and four Classic positions (balanced at 60 % specials)
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User (October 2026): "change the hall layout" after the finding that the 60/40 floor split leaves the Classics about half loaded at 60 %+ specials (specials run only on the Duplex systems). - Press hall now keeps five Duplex bays (four along the visitor corridor, the fifth at the head of the second row) and four Classic positions: 550 + 200 = ~750 m2 of ~870 m2, ~73/27 by floor, 10 to 4 by presses; launch plant fills one of each, growth adds Duplex first. - Full hall: ~2.9 to 4.4M records a year at 60 % specials, Classics ~80 to 100 % loaded (60/40 gave ~2.3 to 3.6M); ~3.2 to 4.4M at ~20 %; fourteen presses as before: ~2.1 to 2.5 t/h steam, up to ~1.8 MW cooling, a utility phase of its own. - pressing-line.md, scale.md, site-candidates.md, crane-workshop-tours.md, roadmap.md, README (FreeCAD model still the earlier layout, not redrawn); calculator preset "Full hall (5 D + 4 C)" and ladder; plant view reserves 5 Duplex bays and 4 Classic positions; business plan draft 0.2 rebuilt. Checks: renderer 720 checks and functional checks pass, calculator regression 0 fails, level checks clean; PDF 47 pages, TOC filled.
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@@ -551,9 +551,9 @@ def blocks():
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"~0.58 to 0.90 million records at 60 % specials (0.71 to 0.97 at ~20 %)"],
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["Growth option: second Duplex", "4 semi-automatic + 1 Classic, 2 shifts; room reserved, not in "
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"the investment", "~1.0 to 1.5 million records"],
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["Full hall (option)", "4 Duplex systems + 6 Classics, the press hall laid out 60/40 for Duplex "
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"(special pressings first); a utility phase of its own", "~2.3 to 3.6 million records at 60 % "
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"specials (estimate)"],
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["Full hall (option)", "5 Duplex systems + 4 Classics, the press hall laid out for Duplex "
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"(special pressings first, ~73/27 by floor); a utility phase of its own",
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"~2.9 to 4.4 million records at 60 % specials (estimate)"],
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], widths_mm=[40, 80, 50],
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caption="Basis: semi-automatic 60 to 80 records/h assumed; Classic ~128/h (vendor flyer); 16 h/day, "
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"300 days/yr, 60 to 70% overall equipment effectiveness; specials (60 % and more) only on the Duplex. "
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@@ -628,8 +628,8 @@ def blocks():
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"It is where finished goods move to free production floor, where pressing capacity can double, "
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"or where a CD replication line would go if that option is chosen (section 4.9). Where the "
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"second Duplex system stands on the Mueang Chi footprint is not drawn yet; the Payap scenario "
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"model draws the five-press fleet; its press hall is now planned 60/40 for Duplex systems (four "
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"Duplex bays and six Classic positions), because the plant focuses on special pressings."),
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"model draws the five-press fleet; its press hall is now planned for Duplex systems (five Duplex "
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"bays and four Classic positions), because the plant focuses on special pressings."),
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H3("What the construction RFQ asks"),
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P("The budget-level construction RFQ, with quantities from the parametric model, asks contractors "
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"for: the shell rate per m² at the insulated-panel specification (not a bare shed); heavy-duty "
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