Add whole-factory HVAC requirement and process traceability spec
- facility-security.md: continuous temperature/humidity/PM control, zoned filtration, burning-season PM2.5 design point, HVAC in PV/battery sizing - traceability.md: end-to-end per-order customer traceability, batch genealogy, log-at-source principles, machine data access as a procurement requirement
This commit is contained in:
1 parent
0a4f47a5cc
commit
0b79c4fb73
5 files changed
+110
-9
No files matched your search
@@ -0,0 +1,60 @@
|
||||
# Process Logging and Traceability
|
||||
|
||||
Every step of production is logged continuously, so that every record is
|
||||
traceable end to end for the customer. This is a set requirement, and it is
|
||||
the core specification for the factory software this repository will
|
||||
eventually host.
|
||||
|
||||
## What a customer can trace
|
||||
|
||||
For any order, the customer can follow the full chain:
|
||||
|
||||
1. **Audio intake**: file received, checksums, versions, who handled it,
|
||||
approval trail
|
||||
2. **Mastering**: session log, engineer, settings, customer approvals
|
||||
3. **Cutting**: lacquer IDs, lathe parameters, stylus used, inspection
|
||||
result
|
||||
4. **Galvanics**: silvering and plating batch IDs, bath chemistry logs,
|
||||
father/mother/stamper genealogy (which stamper came from which mother
|
||||
from which father), or the external stamper supplier and batch if bridged
|
||||
5. **Pressing**: press ID, operator, shift, mold and stamper IDs, cycle
|
||||
parameters (temperatures, pressures, cycle times), PVC compound lot and
|
||||
virgin/recycled mix, label lot
|
||||
6. **Quality control**: test pressing approvals, inspection results, reject
|
||||
counts and reasons
|
||||
7. **Finishing and packaging**: trimming, sleeving, carton lot, packaging
|
||||
partner batch
|
||||
8. **Fulfillment**: warehouse location, shipment or dropshipping consignment,
|
||||
carrier tracking per end customer
|
||||
|
||||
## Principles
|
||||
|
||||
- **Log at the source**: machine data comes from the machine (the presses
|
||||
and the plating rectifiers expose PLC data; the AD12 supports remote
|
||||
monitoring), not from manual transcription. Manual steps get simple
|
||||
operator check-ins, not paperwork.
|
||||
- **Batch and genealogy first**: every physical artifact (lacquer, father,
|
||||
mother, stamper, press run, box) gets an ID, and every ID knows its
|
||||
parents. A customer complaint about one record resolves to a specific
|
||||
stamper, press, shift, and compound lot.
|
||||
- **Environment attached**: the whole-factory HVAC monitoring (temperature,
|
||||
humidity, PM per zone) is logged on the same timeline, so any production
|
||||
window can be correlated with plant conditions.
|
||||
- **Immutable and retained**: logs are append-only and retained for the
|
||||
life of the customer relationship; stamper genealogy is retained as long
|
||||
as the archive holds the metal parts.
|
||||
- **Customer-facing view**: traceability is a product feature, not an
|
||||
internal file. Customers get a per-order view (portal or report) covering
|
||||
the chain above, without exposing other customers' data.
|
||||
|
||||
## Open design work
|
||||
|
||||
- Data model for batch genealogy across all eight steps
|
||||
- Which PLC/machine interfaces each vendor exposes (ask Newbilt, Pheenix
|
||||
Alpha, and Digital Matrix during procurement, before purchase)
|
||||
- Retention, backup, and PDPA handling for operator-linked records
|
||||
- Whether test-pressing approval workflows live in the same system from day
|
||||
one
|
||||
|
||||
This system should be specified alongside equipment procurement: machine
|
||||
data access is a purchasing requirement, not an afterthought.
|
||||
Reference in new issue
Block a user