Add whole-factory HVAC requirement and process traceability spec
- facility-security.md: continuous temperature/humidity/PM control, zoned filtration, burning-season PM2.5 design point, HVAC in PV/battery sizing - traceability.md: end-to-end per-order customer traceability, batch genealogy, log-at-source principles, machine data access as a procurement requirement
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# Facility: Security and Site Systems
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What the plant needs beyond the production machinery. Access control and
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CCTV are set requirements; the rest of this list is what a plant of this
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profile definitely needs, to be refined during site design.
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What the plant needs beyond the production machinery. Access control, CCTV,
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and whole-factory HVAC control are set requirements; the rest of this list
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is what a plant of this profile definitely needs, to be refined during site
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design.
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## Climate control: whole-factory HVAC
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The entire factory runs under continuous HVAC control, covering temperature,
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humidity, and particulate matter (PM). This is a set requirement, not an
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option per room.
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- **Temperature and humidity**: the process spec already demands 20-26 °C at
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35-60% relative humidity for pressing; the same conditioning extends to
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the whole building so materials, masters, packaging stock, and electronics
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never sit outside controlled conditions. PVC compound and paper packaging
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are both humidity-sensitive.
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- **Particulate matter**: filtration for the whole plant, with stricter
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tiers by zone. Dust in a groove is an audible defect, so the cutting room
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and galvanics clean room run at the tightest spec with positive pressure;
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pressing and packaging run cleaner than ambient; offices and logistics at
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a baseline tier. Northern Thailand's burning season (roughly February to
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April) brings some of the world's worst PM2.5 episodes, so intake
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filtration and building tightness must be designed for those peaks, not
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for average days.
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- **Continuous monitoring and alarms**: temperature, humidity, and PM
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sensors logging in every zone, with alarms on excursions, tied into the
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plant monitoring below.
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- **Energy design**: conditioning a whole factory in a tropical climate is
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a major electrical load on top of the 250 kW process cooling, and it must
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be included in the solar PV and battery sizing from the start. Heat
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recovery from the press hall (steam, hydraulics, and hot PVC all reject
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heat) and from compressors should feed the design rather than fight it.
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## Physical security
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@@ -58,9 +87,9 @@ profile definitely needs, to be refined during site design.
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- **Lightning protection and grounding**: northern Thailand has intense
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storm seasons; the PV array, steel structures, and electronics all need a
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proper LPS and earthing design.
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- **Environmental monitoring**: temperature and humidity logging in
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production (the process spec calls for 20-26 °C, 35-60% RH), the archive,
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and the clean room.
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- **Environmental monitoring**: the whole-factory HVAC monitoring above
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(temperature, humidity, PM in every zone), with the archive and clean room
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as the most tightly alarmed spaces.
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## Compliance anchors (Thailand)
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