janik
4ff729e192
Build PCM package / build (push) Successful in 13s
- Selected vias and through-hole pads inject at the drill-wall ring on every spanned layer (both contact models), not the whole pad face, so the pad/pour spreading resistance is part of the result. Vias are now selectable as contacts. - Soldered THT joints: the hole is modeled solder-filled (core in parallel with the plating, also for stitching THT barrels) and the pad face carries an average-thickness solder coat over the modeled copper (SOLDER_THICKNESS_UM). - Vias with drills above a configurable threshold (dialog field, default CAP_MAX_DRILL_MM = 0.5) keep open mouths even with capping selected - the fab caps only small vias. - Geometry dump schema v6: electrode barrel fields, cap_max_drill_nm. - Verified against R = rho/(pi t)*acosh(d/2a) for two circular contacts on a sheet (+2.6% at h = 0.15 mm, a = 1 mm; uniform model above the equipotential one as required by the contact bracket). Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
262 lines
10 KiB
Python
262 lines
10 KiB
Python
"""Qt selection dialog shown on plugin launch: net, layers, per-electrode
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contact, test current, optional cell size. PySide6 is already a plugin
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dependency (matplotlib QtAgg backend); the QApplication created here is
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reused by matplotlib afterwards.
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"""
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from __future__ import annotations
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from dataclasses import dataclass
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from PySide6.QtCore import Qt
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from PySide6.QtWidgets import (QApplication, QCheckBox, QComboBox, QDialog,
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QDialogButtonBox, QFormLayout, QLabel,
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QLineEdit, QListWidget, QListWidgetItem,
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QVBoxLayout)
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from . import config, skin
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ALL_LAYERS = "All selected layers"
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AUTO_CONTACT = "(auto: per contact part)"
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MODEL_LABELS = {
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"uniform": "Uniform injection (conductor pressed on top)",
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"equipotential": "Equipotential (ideal bonded lug)",
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}
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@dataclass
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class Selection:
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net: str
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layers: list[str]
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contact1: str # "auto", "all" or layer name
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contact2: str
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current_a: float
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cell_um: float | None
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freq_hz: float = 0.0
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contact_model: str = "uniform"
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include_buildup: bool = False
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extra_cu_um: float = 0.0
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include_tracks: bool = True
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vias_capped: bool = True
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cap_max_drill_mm: float = 0.5
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adaptive: bool = False
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class _Dialog(QDialog):
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def __init__(self, candidates: dict[str, list[str]], layer_order: list[str],
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default_net: str, e1_label: str, e2_label: str,
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contact1: str, contact2: str, buildup_layers: list[str]):
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super().__init__()
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self.setWindowTitle("Fill Resistance")
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self.setWindowFlag(Qt.WindowStaysOnTopHint, True)
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self._candidates = candidates
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self._layer_order = layer_order
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form = QFormLayout()
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self.net_box = QComboBox()
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for net in sorted(candidates):
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self.net_box.addItem(net)
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self.net_box.setCurrentText(default_net)
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form.addRow("Signal (net):", self.net_box)
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self.layer_list = QListWidget()
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self.layer_list.setMaximumHeight(120)
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form.addRow("Layers:", self.layer_list)
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self.tracks_check = QCheckBox("include the net's traces "
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"(tracks + arcs)")
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self.tracks_check.setChecked(config.INCLUDE_TRACKS)
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form.addRow("Conductors:", self.tracks_check)
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self.capped_check = QCheckBox(
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f"vias filled + capped ({config.CAP_PLATING_UM:g} µm cap; "
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f"off = open mouths)")
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self.capped_check.setChecked(config.VIAS_CAPPED)
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form.addRow("Vias:", self.capped_check)
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self.cap_drill_edit = QLineEdit(f"{config.CAP_MAX_DRILL_MM:g}")
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self.cap_drill_edit.setEnabled(config.VIAS_CAPPED)
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self.capped_check.toggled.connect(self.cap_drill_edit.setEnabled)
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form.addRow("Capped up to drill [mm]:", self.cap_drill_edit)
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self.adaptive_check = QCheckBox(
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"adaptive cells (coarsen plane interiors; faster on large "
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"boards, corrected to ≲0.1 % of the uniform grid)")
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self.adaptive_check.setChecked(config.ADAPTIVE_CELLS)
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form.addRow("Grid:", self.adaptive_check)
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self.contact1_box = QComboBox()
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self.contact2_box = QComboBox()
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form.addRow(f"V+ ({e1_label}):", self.contact1_box)
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form.addRow(f"V− ({e2_label}):", self.contact2_box)
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self.model_box = QComboBox()
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for key in ("uniform", "equipotential"):
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self.model_box.addItem(MODEL_LABELS[key], key)
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default_index = 0 if config.CONTACT_MODEL == "uniform" else 1
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self.model_box.setCurrentIndex(default_index)
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form.addRow("Contact model:", self.model_box)
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self.current_edit = QLineEdit(f"{config.TEST_CURRENT_A:g}")
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form.addRow("Test current [A]:", self.current_edit)
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self.freq_edit = QLineEdit("")
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self.freq_edit.setPlaceholderText("0 = DC (e.g. 142k, 1.5M)")
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form.addRow("Frequency [Hz]:", self.freq_edit)
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self.cell_edit = QLineEdit("")
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self.cell_edit.setPlaceholderText("auto")
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form.addRow("Cell size [µm]:", self.cell_edit)
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self.buildup_check = QCheckBox(
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f"{config.SOLDER_THICKNESS_UM:g} µm solder on mask openings"
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+ (f" ({', '.join(buildup_layers)})" if buildup_layers
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else " (none found)"))
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self.buildup_check.setChecked(bool(buildup_layers)
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and config.INCLUDE_MASK_BUILDUP)
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self.buildup_check.setEnabled(bool(buildup_layers))
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form.addRow("Buildup:", self.buildup_check)
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self.extracu_edit = QLineEdit(f"{config.BUILDUP_EXTRA_CU_UM:g}")
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self.extracu_edit.setEnabled(bool(buildup_layers))
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form.addRow("Extra Cu in openings [µm]:", self.extracu_edit)
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buttons = QDialogButtonBox(QDialogButtonBox.Ok | QDialogButtonBox.Cancel)
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buttons.accepted.connect(self._try_accept)
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buttons.rejected.connect(self.reject)
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lay = QVBoxLayout(self)
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lay.addLayout(form)
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note = QLabel("Multiple layers are coupled through the net's "
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"via/through-pad barrels. At f > 0 the foil-thickness "
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"skin effect is applied per layer; lateral (proximity) "
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"redistribution is not modeled, so AC results are a "
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"lower bound.")
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note.setWordWrap(True)
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note.setStyleSheet("color: gray; font-size: 10px;")
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lay.addWidget(note)
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self.error_label = QLabel("")
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self.error_label.setWordWrap(True)
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self.error_label.setStyleSheet("color: #b02a2a;")
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self.error_label.setVisible(False)
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lay.addWidget(self.error_label)
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lay.addWidget(buttons)
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self._selection: Selection | None = None
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self._desired1, self._desired2 = contact1, contact2
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self.net_box.currentTextChanged.connect(self._refresh)
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self._refresh()
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def _refresh(self):
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self.error_label.setVisible(False)
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net = self.net_box.currentText()
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layers = [n for n in self._layer_order
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if n in self._candidates.get(net, [])]
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self.layer_list.clear()
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for name in layers:
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item = QListWidgetItem(name)
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item.setFlags(item.flags() | Qt.ItemIsUserCheckable)
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item.setCheckState(Qt.Checked)
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self.layer_list.addItem(item)
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for box, desired in ((self.contact1_box, self._desired1),
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(self.contact2_box, self._desired2)):
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box.clear()
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box.addItem(AUTO_CONTACT)
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box.addItem(ALL_LAYERS)
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box.addItems(layers)
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if desired == "all":
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box.setCurrentText(ALL_LAYERS)
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elif desired in layers:
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box.setCurrentText(desired)
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def checked_layers(self) -> list[str]:
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out = []
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for i in range(self.layer_list.count()):
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item = self.layer_list.item(i)
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if item.checkState() == Qt.Checked:
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out.append(item.text())
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return out
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def _build_selection(self) -> Selection:
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"""Parse and validate every field; raises ValueError with a
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user-readable message instead of silently substituting defaults
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(a typo silently becoming 1 A / DC would mislabel the result)."""
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layers = self.checked_layers()
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if not layers:
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raise ValueError("Check at least one layer.")
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def number(edit: QLineEdit, name: str) -> float:
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try:
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return float(edit.text().strip().replace(",", "."))
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except ValueError:
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raise ValueError(f"{name}: '{edit.text()}' is not a number.")
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current = number(self.current_edit, "Test current")
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if current <= 0:
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raise ValueError("Test current must be > 0 A.")
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cell = None
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if self.cell_edit.text().strip():
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cell = number(self.cell_edit, "Cell size")
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if cell <= 0:
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raise ValueError("Cell size must be > 0 µm.")
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try:
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freq = skin.parse_frequency(self.freq_edit.text())
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except ValueError:
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raise ValueError(
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f"Frequency: cannot parse '{self.freq_edit.text()}' "
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f"(examples: 0, 142k, 1.5M).")
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extra_cu = 0.0
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if self.extracu_edit.isEnabled():
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extra_cu = number(self.extracu_edit, "Extra Cu")
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if extra_cu < 0:
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raise ValueError("Extra Cu must be ≥ 0 µm.")
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cap_max_drill = config.CAP_MAX_DRILL_MM
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if self.capped_check.isChecked():
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cap_max_drill = number(self.cap_drill_edit, "Capped up to drill")
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if cap_max_drill <= 0:
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raise ValueError("Capped-up-to drill must be > 0 mm.")
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def contact(box: QComboBox) -> str:
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t = box.currentText()
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if t == AUTO_CONTACT:
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return "auto"
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return "all" if t == ALL_LAYERS else t
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return Selection(net=self.net_box.currentText(), layers=layers,
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contact1=contact(self.contact1_box),
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contact2=contact(self.contact2_box),
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current_a=current, cell_um=cell,
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freq_hz=freq,
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contact_model=self.model_box.currentData(),
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include_buildup=self.buildup_check.isChecked(),
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extra_cu_um=extra_cu,
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include_tracks=self.tracks_check.isChecked(),
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vias_capped=self.capped_check.isChecked(),
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cap_max_drill_mm=cap_max_drill,
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adaptive=self.adaptive_check.isChecked())
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def _try_accept(self) -> None:
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try:
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self._selection = self._build_selection()
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except ValueError as e:
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self.error_label.setText(str(e))
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self.error_label.setVisible(True)
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return
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self.accept()
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def ask(candidates: dict[str, list[str]], layer_order: list[str],
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default_net: str, e1_label: str, e2_label: str,
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contact1: str, contact2: str,
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buildup_layers: list[str] | None = None) -> Selection | None:
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"""Show the dialog; returns None on cancel."""
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app = QApplication.instance() or QApplication([])
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dlg = _Dialog(candidates, layer_order, default_net, e1_label, e2_label,
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contact1, contact2, buildup_layers or [])
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dlg.raise_()
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dlg.activateWindow()
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if dlg.exec() != QDialog.Accepted:
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return None
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return dlg._selection
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