Files
kicad-zone-resistance/fill_resistance/dialog.py
T
janik a9233fde32 Wire the adaptive quadtree grid into the solve path (phase 2)
config.ADAPTIVE_CELLS (dialog checkbox "adaptive cells", off by
default; standalone --adaptive) routes run_solve through
fill_resistance/adaptive.py: per-layer balanced leaf grids where every
non-uniform fine cell (electrodes, 1D chain cells, buildup, via-mouth
thickness map) is pinned at the fine size, leaf faces via the
series-half-cell rule, chain links and barrels re-attached by node id,
connectivity restriction and both contact models on the leaf graph via
solver cores extracted for reuse (_equipotential_core, _uniform_core,
_conductance_params, _barrel_links). All fields (V, |J|, power density)
are computed per leaf and expanded to the fine grid, so plots, summary
and dumps are unchanged.

Element sizes: minimum = the grid cell size itself (auto / dialog /
CELL_UM_OVERRIDE); maximum = ADAPTIVE_MAX_CELL_UM (2 mm default);
ADAPTIVE_GUARD sets the clearance a block needs to grow.

Measured end-to-end (feature-dense 120x120 plate, h=50um): 25.9 s ->
5.4 s, 5.58M -> 823k unknowns, R -1.1%. Accuracy documented honestly:
coarse-fine interfaces carry a first-order tangential flux error
biasing R low by ~0.5-2% depending on geometry (worst on narrow
strips); the earlier assumption that linear fields solve exactly on the
leaf graph was wrong - offset centers across size transitions leave an
unpaired residue. Gradient-corrected interface fluxes remain as phase 4
if tighter accuracy per leaf is needed.

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
2026-07-15 17:24:10 +07:00

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"""Qt selection dialog shown on plugin launch: net, layers, per-electrode
contact, test current, optional cell size. PySide6 is already a plugin
dependency (matplotlib QtAgg backend); the QApplication created here is
reused by matplotlib afterwards.
"""
from __future__ import annotations
from dataclasses import dataclass
from PySide6.QtCore import Qt
from PySide6.QtWidgets import (QApplication, QCheckBox, QComboBox, QDialog,
QDialogButtonBox, QFormLayout, QLabel,
QLineEdit, QListWidget, QListWidgetItem,
QVBoxLayout)
from . import config, skin
ALL_LAYERS = "All selected layers"
AUTO_CONTACT = "(auto: per contact part)"
MODEL_LABELS = {
"uniform": "Uniform injection (conductor pressed on top)",
"equipotential": "Equipotential (ideal bonded lug)",
}
@dataclass
class Selection:
net: str
layers: list[str]
contact1: str # "auto", "all" or layer name
contact2: str
current_a: float
cell_um: float | None
freq_hz: float = 0.0
contact_model: str = "uniform"
include_buildup: bool = False
extra_cu_um: float = 0.0
include_tracks: bool = True
vias_capped: bool = True
adaptive: bool = False
class _Dialog(QDialog):
def __init__(self, candidates: dict[str, list[str]], layer_order: list[str],
default_net: str, e1_label: str, e2_label: str,
contact1: str, contact2: str, buildup_layers: list[str]):
super().__init__()
self.setWindowTitle("Fill Resistance")
self.setWindowFlag(Qt.WindowStaysOnTopHint, True)
self._candidates = candidates
self._layer_order = layer_order
form = QFormLayout()
self.net_box = QComboBox()
for net in sorted(candidates):
self.net_box.addItem(net)
self.net_box.setCurrentText(default_net)
form.addRow("Signal (net):", self.net_box)
self.layer_list = QListWidget()
self.layer_list.setMaximumHeight(120)
form.addRow("Layers:", self.layer_list)
self.tracks_check = QCheckBox("include the net's traces "
"(tracks + arcs)")
self.tracks_check.setChecked(config.INCLUDE_TRACKS)
form.addRow("Conductors:", self.tracks_check)
self.capped_check = QCheckBox(
f"vias filled + capped ({config.CAP_PLATING_UM:g} µm cap; "
f"off = open mouths)")
self.capped_check.setChecked(config.VIAS_CAPPED)
form.addRow("Vias:", self.capped_check)
self.adaptive_check = QCheckBox(
"adaptive cells (coarsen plane interiors; faster on large "
"boards, ~0.52 % low bias)")
self.adaptive_check.setChecked(config.ADAPTIVE_CELLS)
form.addRow("Grid:", self.adaptive_check)
self.contact1_box = QComboBox()
self.contact2_box = QComboBox()
form.addRow(f"V+ ({e1_label}):", self.contact1_box)
form.addRow(f"V ({e2_label}):", self.contact2_box)
self.model_box = QComboBox()
for key in ("uniform", "equipotential"):
self.model_box.addItem(MODEL_LABELS[key], key)
default_index = 0 if config.CONTACT_MODEL == "uniform" else 1
self.model_box.setCurrentIndex(default_index)
form.addRow("Contact model:", self.model_box)
self.current_edit = QLineEdit(f"{config.TEST_CURRENT_A:g}")
form.addRow("Test current [A]:", self.current_edit)
self.freq_edit = QLineEdit("")
self.freq_edit.setPlaceholderText("0 = DC (e.g. 142k, 1.5M)")
form.addRow("Frequency [Hz]:", self.freq_edit)
self.cell_edit = QLineEdit("")
self.cell_edit.setPlaceholderText("auto")
form.addRow("Cell size [µm]:", self.cell_edit)
self.buildup_check = QCheckBox(
f"{config.SOLDER_THICKNESS_UM:g} µm solder on mask openings"
+ (f" ({', '.join(buildup_layers)})" if buildup_layers
else " (none found)"))
self.buildup_check.setChecked(bool(buildup_layers)
and config.INCLUDE_MASK_BUILDUP)
self.buildup_check.setEnabled(bool(buildup_layers))
form.addRow("Buildup:", self.buildup_check)
self.extracu_edit = QLineEdit(f"{config.BUILDUP_EXTRA_CU_UM:g}")
self.extracu_edit.setEnabled(bool(buildup_layers))
form.addRow("Extra Cu in openings [µm]:", self.extracu_edit)
buttons = QDialogButtonBox(QDialogButtonBox.Ok | QDialogButtonBox.Cancel)
buttons.accepted.connect(self._try_accept)
buttons.rejected.connect(self.reject)
lay = QVBoxLayout(self)
lay.addLayout(form)
note = QLabel("Multiple layers are coupled through the net's "
"via/through-pad barrels. At f > 0 the foil-thickness "
"skin effect is applied per layer; lateral (proximity) "
"redistribution is not modeled, so AC results are a "
"lower bound.")
note.setWordWrap(True)
note.setStyleSheet("color: gray; font-size: 10px;")
lay.addWidget(note)
self.error_label = QLabel("")
self.error_label.setWordWrap(True)
self.error_label.setStyleSheet("color: #b02a2a;")
self.error_label.setVisible(False)
lay.addWidget(self.error_label)
lay.addWidget(buttons)
self._selection: Selection | None = None
self._desired1, self._desired2 = contact1, contact2
self.net_box.currentTextChanged.connect(self._refresh)
self._refresh()
def _refresh(self):
self.error_label.setVisible(False)
net = self.net_box.currentText()
layers = [n for n in self._layer_order
if n in self._candidates.get(net, [])]
self.layer_list.clear()
for name in layers:
item = QListWidgetItem(name)
item.setFlags(item.flags() | Qt.ItemIsUserCheckable)
item.setCheckState(Qt.Checked)
self.layer_list.addItem(item)
for box, desired in ((self.contact1_box, self._desired1),
(self.contact2_box, self._desired2)):
box.clear()
box.addItem(AUTO_CONTACT)
box.addItem(ALL_LAYERS)
box.addItems(layers)
if desired == "all":
box.setCurrentText(ALL_LAYERS)
elif desired in layers:
box.setCurrentText(desired)
def checked_layers(self) -> list[str]:
out = []
for i in range(self.layer_list.count()):
item = self.layer_list.item(i)
if item.checkState() == Qt.Checked:
out.append(item.text())
return out
def _build_selection(self) -> Selection:
"""Parse and validate every field; raises ValueError with a
user-readable message instead of silently substituting defaults
(a typo silently becoming 1 A / DC would mislabel the result)."""
layers = self.checked_layers()
if not layers:
raise ValueError("Check at least one layer.")
def number(edit: QLineEdit, name: str) -> float:
try:
return float(edit.text().strip().replace(",", "."))
except ValueError:
raise ValueError(f"{name}: '{edit.text()}' is not a number.")
current = number(self.current_edit, "Test current")
if current <= 0:
raise ValueError("Test current must be > 0 A.")
cell = None
if self.cell_edit.text().strip():
cell = number(self.cell_edit, "Cell size")
if cell <= 0:
raise ValueError("Cell size must be > 0 µm.")
try:
freq = skin.parse_frequency(self.freq_edit.text())
except ValueError:
raise ValueError(
f"Frequency: cannot parse '{self.freq_edit.text()}' "
f"(examples: 0, 142k, 1.5M).")
extra_cu = 0.0
if self.extracu_edit.isEnabled():
extra_cu = number(self.extracu_edit, "Extra Cu")
if extra_cu < 0:
raise ValueError("Extra Cu must be ≥ 0 µm.")
def contact(box: QComboBox) -> str:
t = box.currentText()
if t == AUTO_CONTACT:
return "auto"
return "all" if t == ALL_LAYERS else t
return Selection(net=self.net_box.currentText(), layers=layers,
contact1=contact(self.contact1_box),
contact2=contact(self.contact2_box),
current_a=current, cell_um=cell,
freq_hz=freq,
contact_model=self.model_box.currentData(),
include_buildup=self.buildup_check.isChecked(),
extra_cu_um=extra_cu,
include_tracks=self.tracks_check.isChecked(),
vias_capped=self.capped_check.isChecked(),
adaptive=self.adaptive_check.isChecked())
def _try_accept(self) -> None:
try:
self._selection = self._build_selection()
except ValueError as e:
self.error_label.setText(str(e))
self.error_label.setVisible(True)
return
self.accept()
def ask(candidates: dict[str, list[str]], layer_order: list[str],
default_net: str, e1_label: str, e2_label: str,
contact1: str, contact2: str,
buildup_layers: list[str] | None = None) -> Selection | None:
"""Show the dialog; returns None on cancel."""
app = QApplication.instance() or QApplication([])
dlg = _Dialog(candidates, layer_order, default_net, e1_label, e2_label,
contact1, contact2, buildup_layers or [])
dlg.raise_()
dlg.activateWindow()
if dlg.exec() != QDialog.Accepted:
return None
return dlg._selection