e7627352c1
- Refuse the uniform contact model when the fills form multiple disconnected copper groups that each touch both terminals: the prescribed injection split is ill-posed and the grounded system was singular, silently returning garbage (e.g. negative gigaohms). connected_restrict now reports the component count; a power-balance backstop (SolverError) catches any other inconsistent solve. - Connect via/pad barrels to the nearest fill copper within the pad footprint (+1 cell) instead of only the exact center cell, so thermal-relief spokes still stitch layers; barrels that reach fill on fewer than two layers are warned about. ViaLink gains pad_nm (extracted from the padstack, JSON-roundtripped). - Validate dialog input on OK (layers, current > 0, cell > 0, parseable frequency, extra Cu >= 0) with an inline error instead of silently substituting defaults; parse_frequency raises on garbage; pipeline rejects i_test <= 0; choose_cell_size rejects non-positive overrides. - Warn when a contact part is dropped by the connectivity restriction; floor instead of truncate in cell_of; correct the uniform-model summary line; drop an unused variable; refresh plugin.json wording. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
81 lines
2.9 KiB
Python
81 lines
2.9 KiB
Python
"""Skin-effect corrections: frequency-dependent effective sheet
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resistance of a copper foil and via-barrel wall.
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1D diffusion through the foil thickness (exact): with tau = (1+j)/delta,
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the internal impedance per square of a foil of thickness t is
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one-sided field (plane over a return plane): Zs = tau*rho * coth(tau*t)
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two-sided field (isolated foil): Zs = tau*rho/2 * coth(tau*t/2)
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Both reduce to rho/t at DC and to rho/delta (resp. rho/(2*delta)) at
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high frequency. R_AC = Re(Zs) is used as the effective sheet resistance.
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HONESTY NOTE (also in the README): only the through-thickness current
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crowding is modeled. Lateral redistribution (proximity effect - AC
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current following the minimum-inductance path) needs a magneto-
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quasistatic solve and is NOT captured; since the resistance-driven
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distribution is the minimum-dissipation one, the reported AC resistance
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is a rigorous LOWER BOUND at the given frequency.
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"""
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from __future__ import annotations
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import cmath
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import math
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MU0 = 4e-7 * math.pi
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def skin_depth_m(freq_hz: float, rho_ohm_m: float) -> float:
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return math.sqrt(2.0 * rho_ohm_m / (2.0 * math.pi * freq_hz * MU0))
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def _coth(x: complex) -> complex:
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return 1.0 / cmath.tanh(x)
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def sheet_resistance_ac(thickness_m: float, freq_hz: float,
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rho_ohm_m: float, sides: int = 1) -> float:
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"""Effective sheet resistance [ohm/sq] of a foil at freq_hz.
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sides=1: field on one side (plane facing a return plane, conservative);
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sides=2: symmetric field on both sides (isolated foil)."""
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if freq_hz <= 0.0:
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return rho_ohm_m / thickness_m
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delta = skin_depth_m(freq_hz, rho_ohm_m)
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tau = (1.0 + 1.0j) / delta
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if sides == 2:
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zs = tau * rho_ohm_m / 2.0 * _coth(tau * thickness_m / 2.0)
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else:
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zs = tau * rho_ohm_m * _coth(tau * thickness_m)
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return zs.real
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def resistance_factor(thickness_m: float, freq_hz: float,
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rho_ohm_m: float, sides: int = 1) -> float:
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"""R_AC / R_DC of a foil (or barrel wall) of the given thickness."""
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if freq_hz <= 0.0:
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return 1.0
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return (sheet_resistance_ac(thickness_m, freq_hz, rho_ohm_m, sides)
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/ (rho_ohm_m / thickness_m))
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def parse_frequency(text: str) -> float:
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"""'0', '100k', '1.5M', '142500' -> Hz; empty -> 0 (DC).
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Raises ValueError on unparseable or negative input (a typo silently
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becoming DC would mislabel the result)."""
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t = text.strip().lower().replace(",", ".").removesuffix("hz").strip()
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if not t:
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return 0.0
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mult = 1.0
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if t.endswith("meg"):
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mult, t = 1e6, t[:-3]
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elif t.endswith("m"):
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mult, t = 1e6, t[:-1]
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elif t.endswith("k"):
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mult, t = 1e3, t[:-1]
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elif t.endswith("g"):
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mult, t = 1e9, t[:-1]
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value = float(t) * mult # ValueError on garbage
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if value < 0:
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raise ValueError(f"negative frequency: {text!r}")
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return value
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