Full solder joint at every populated THT pad, read from KiCad
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No size-threshold guessing: whether a hole is a via or a THT pad
already comes from KiCad (board.get_vias vs drilled board.get_pads).
Every populated THT pad of the net now carries the complete joint the
contacts got: solder-filled barrel, average-thickness coat over a
pad-diameter disc on the outer layers, and the protruding-lead cone on
the side opposite its owning footprint. The footprint side and the
Do-not-populate flag are read from KiCad (footprint pads store absolute
positions, so owner lookup is an exact (x, y, number) map); DNP pads
stay plating-only with no joint. Contact pads are deduplicated by
barrel center so their cone/coat is never applied twice.

Barrels are now gathered in single-layer runs too: via rings and drill
mouths perforate a lone plane, THT joints stiffen it locally.

ViaLink gains solder_filled + protrusion_side (legacy dumps load with
the old every-THT-pad-filled semantics).

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
This commit is contained in:
janik
2026-07-16 19:00:09 +07:00
parent 9e307f2818
commit b2277f65bf
7 changed files with 236 additions and 60 deletions
+45 -1
View File
@@ -134,6 +134,14 @@ class ViaLink:
z_bot_nm: int
kind: str = "via" # "via" | "pad"
pad_nm: int = 0 # pad/annular diameter; 0 = unknown
solder_filled: bool = False # populated THT pad: the hole is
# solder-filled (core in parallel
# with the plating); False for
# vias and DNP footprints
protrusion_side: str | None = None # populated THT pad: outer layer
# where the clipped lead tents
# (solder cone), opposite the
# component side
def spans(self, z_nm: int) -> bool:
return self.z_top_nm - 1 <= z_nm <= self.z_bot_nm + 1
@@ -227,6 +235,38 @@ def contact_solder_buildups(problem: Problem) -> list[str]:
return sorted(set(touched))
def _disc_polygon(x_nm: float, y_nm: float, r_nm: float,
n: int = 32) -> Polygon:
th = np.linspace(0.0, 2.0 * math.pi, n, endpoint=False)
return Polygon(outline=np.round(np.stack(
[x_nm + r_nm * np.cos(th), y_nm + r_nm * np.sin(th)],
axis=1)).astype(np.int64))
def tht_joint_buildups(problem: Problem) -> list[str]:
"""Solder coat of the net's populated STITCHING through-hole pads
(ViaLink kind 'pad' with solder_filled): one pad-diameter disc per
outer layer - the exact pad shape is unknown for non-contact pads,
and the coat intersects the modeled copper at raster time anyway.
Contact pads are skipped: contact_solder_buildups already coats
them with the exact pad shape. Returns the affected layer names."""
included = {l.layer_name for l in problem.layers}
outer = [n for n in ("F.Cu", "B.Cu") if n in included]
contacts = {e.center for e in problem.electrodes1 + problem.electrodes2
if e.drill_nm > 0 and e.center is not None}
touched = []
for v in problem.vias:
if v.kind != "pad" or not v.solder_filled \
or v.pad_nm <= v.drill_nm or (v.x, v.y) in contacts:
continue
disc = _disc_polygon(v.x, v.y, v.pad_nm / 2.0)
for name in outer:
problem.buildups.append(
SurfaceBuildup(layer_name=name, polygons=[disc]))
touched.append(name)
return sorted(set(touched))
def _arc_params(start, mid, end) -> tuple[float, float, float, float, float] | None:
"""Circle through three points: (cx, cy, r, a0, sweep) with a0 the
start angle and sweep signed; None if the points are collinear."""
@@ -485,7 +525,11 @@ def problem_from_json(d: dict) -> Problem:
ViaLink(x=int(vd["x"]), y=int(vd["y"]), drill_nm=int(vd["drill_nm"]),
z_top_nm=int(vd["z_top_nm"]), z_bot_nm=int(vd["z_bot_nm"]),
kind=vd.get("kind", "via"),
pad_nm=int(vd.get("pad_nm", 0)))
pad_nm=int(vd.get("pad_nm", 0)),
# older dumps: every THT pad counted as solder-filled
solder_filled=bool(vd.get(
"solder_filled", vd.get("kind", "via") == "pad")),
protrusion_side=vd.get("protrusion_side"))
for vd in d["vias"]
],
electrodes1=(