Full solder joint at every populated THT pad, read from KiCad
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No size-threshold guessing: whether a hole is a via or a THT pad
already comes from KiCad (board.get_vias vs drilled board.get_pads).
Every populated THT pad of the net now carries the complete joint the
contacts got: solder-filled barrel, average-thickness coat over a
pad-diameter disc on the outer layers, and the protruding-lead cone on
the side opposite its owning footprint. The footprint side and the
Do-not-populate flag are read from KiCad (footprint pads store absolute
positions, so owner lookup is an exact (x, y, number) map); DNP pads
stay plating-only with no joint. Contact pads are deduplicated by
barrel center so their cone/coat is never applied twice.

Barrels are now gathered in single-layer runs too: via rings and drill
mouths perforate a lone plane, THT joints stiffen it locally.

ViaLink gains solder_filled + protrusion_side (legacy dumps load with
the old every-THT-pad-filled semantics).

Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
This commit is contained in:
janik
2026-07-16 19:00:09 +07:00
parent 9e307f2818
commit b2277f65bf
7 changed files with 236 additions and 60 deletions
+12 -5
View File
@@ -85,11 +85,18 @@ SWIG API. Requires KiCad **10.0.1+**.
only affects in-plane conduction across outer-layer mouths. Sub-cell
mouths scale their cells' sheet conductance by the true covered
fraction (4×4 supersampling), so coarse grids see the correct small
perturbation instead of a whole-cell hole. THT-pad copper and drills
remain outside the model, but THT-pad **barrels are solder-filled**
(a soldered component lead): the solder core (SAC305) conducts in
parallel with the plating annulus. At f > 0 the thickness scaling is
applied multiplicatively to the skin-corrected sheet conductance
perturbation instead of a whole-cell hole. Barrels are gathered in
**single-layer runs too** (drill mouths perforate a lone plane).
THT-pad copper and drills remain outside the model, but every
**populated THT pad** of the net carries its full **soldered
joint**: a solder-filled barrel (SAC305 core in parallel with the
plating), the average-thickness solder coat over a pad-diameter disc
on the outer layers, and the protruding-lead cone on the side
opposite its footprint (see barrel contacts below). Whether a hole
is a via or a THT pad, the owning footprint's side, and its **Do not
populate** flag are all read from KiCad — DNP pads stay plating-only
with no joint. At f > 0 the thickness scaling is applied
multiplicatively to the skin-corrected sheet conductance
(approximation). Per layer a barrel attaches to
the fill cell under it, or to the nearest copper cell within the pad
footprint plus one grid cell — fills joined by **thermal-relief