New "Work orders" section in the factory console (#work), derived from
the same simulated records as the rest of the page, one work order per
station and job:
- order stages: mastering, lacquer cutting, electroforming, stamper prep,
test pressings, press run, packing, dispatch
- stamper changes (planned when a set nears its life, in progress during
the change), fault clearing on a stopped press (maintenance)
- material lab: lab gate per compound lot, release test pressing, and the
held lot's re-dry and retest (button starts it)
- audio QC: each sampled copy's listening check
Board: In progress (press floor first) / Next up (planned press runs and
stamper changes with time and press, jobs arriving at the next station)
/ Done today, filter per station, KPIs. Each work order opens a kiosk
view: the steps an operator follows (badge in, scan what the step asks
for, with the IDs to scan, confirm), confirmation times and who did it,
the order, lot or press it belongs to, and what it writes to the log.
Order detail lists the order's work orders by station. Mastering and
cutting are booked to the engineers, the lab, QC and maintenance to
technicians, the rest to numbered operators; jobs finishing at night are
booked to the late shift.
README, digital-factory.md demo paragraph and the landing page mention
the work orders.
Three presses for now (D1-A, D1-B on one Newbilt Duplex system, C1
Classic) instead of the plan's two Duplex systems. Order arrivals scaled
to the smaller fleet (about 3,000 to 4,600 good records a day); press
row fills the width; landing page text updated.
New page docs/factory-console.html (site /demos/factory/): the factory
application of digital-factory.md on a simulated plant day, with a
switch to the customer portal of the same orders.
Factory console (sidebar: Floor, Orders, Quality, Lab, Metal, Ledger):
- floor: five presses of the launch fleet (two Newbilt Duplex systems,
one Classic) with the mounted order, live good / rejected counters,
stamper plays against life, cycle time and steam; KPIs for the day;
live optical inspection stream with record keys; alerts (stops, lab
holds, stampers near end of life, listening reviews, long gate waits);
stations (cutting, galvanics, stamper prep, lab, packing); orders by
stage; good records per day
- orders list with stage filters and search; order detail with stage
track, approvals, metal genealogy and stamper metrology, press run
telemetry, compound lot certificate, rejects by reason, audio samples,
packing and shipping, and the order's events
- press detail with telemetry sparklines; quality (rejects by reason,
yield per press, audio comparison); lab (compound lots with results
against illustrative limits, one lot on hold with re-dry and retest,
regrind batches, hoppers); metal (baths, mounted stampers, metrology,
archive); hash-chained event log
Customer portal (four demo customers: pressing now, waiting to approve
the test pressing, in plating, delivered): progress through every step
and the three gates, copies pressed so far with the latest copies and
their record keys, approving the test pressing books the press slot
(greedy plan of the queue gives the start time and press), and a quality
report that fills in step by step: files, lacquers, metal parts with
metrology, test pressings, the compound lot's lab results, pressing and
inspection, listening checks, packing.
Simulation: 60 days warmed up at load (about 0.7 s), then 1x to 3600x.
Stages and durations from the production timeline, Newbilt cycle times,
two shifts 06:00 to 22:00, unplanned stops, stamper life 1,000 to 2,000
plays, audio sampling first-off plus about 1 in 50 (1 in 25 near end of
life), compound lots through the lab gate and release test pressing.
All orders, values and IDs are simulated; limits are illustrative.
Linked from digital-factory.md (the factory application), traceability.md
(customer-facing view), the README and the landing page.
grabowski