Commit Graph
7 Commits
Author SHA1 Message Date
grabowski 20c8d283d5 Rebase costs on USD/THB; add timelines and first market data
Currency
- Base currency moves from EUR to USD and THB throughout. Rates at
  5 Aug 2026: 1 USD = 33 THB, 1 EUR = 1.155 USD, 1 GBP = 1.35 USD.
  EUR/THB lands at ~38, so existing THB research needed no change.
- Vendor quotes keep their original currency with a USD/THB equivalent
  alongside, so they stay checkable against the source PDFs.
- Full vision ~4.7-8.9M USD; phased entry ~1.7-2.9M USD.

New documents
- production-timeline.md: order turnaround stage by stage. Launch
  8-14 weeks, mature 5-10, repress 2-3. Quantifies the in-house
  galvanics turnaround claim the repo had asserted without a number,
  and flags artwork as an unmodelled fourth approval gate.
- project-timeline.md: calendar to first paying release, ~Q4 2028.
  Critical path is BOI certificate to press order to build to
  commissioning. Two findings: Newbilt build time is absent from the
  repo yet carries ~40% of the schedule, and the BOI rule may be
  over-serialised since duty exemption attaches at importation rather
  than at contract signature.

First market data (ResurRec, Bangkok)
- Invoice-derived prices, a factory tour, and a confirmed fleet of one
  Newbilt Classic 12" automatic plus one semi-automatic.
- Price ladder recorded at 300/500/1000-3000/3000+ units. Decomposes
  to roughly 34-50k THB fixed per title and 535-780 THB variable per
  unit, which is 4-7x the price this model assumes.
- The incumbent presses 230-350k records/yr but buys every stamper as
  an import. That single constraint plausibly explains their 150-unit
  floor, their flat discount ladder and their large-run lead time, and
  it is what an in-house galvanics line attacks. Logged as an open
  question on whether galvanics should move from phase 5 to phase 1.
- Inferences are marked as inferences; the whole set is one buyer and
  one plant, and the model is deliberately left unrebased until a
  second data point exists.

Corrections
- Gross margin arithmetic did not follow from its own inputs. Restated
  as ~1.95 USD at the midpoint with the 0.75-3.15 spread shown; the
  previous "40 to 55%" was not supported.
- Direct cost low total 1.50 to 1.45 USD; contingency THB high 40M
  to 38M.
- README indexes the construction RFQ, which was missing.
2026-08-06 12:22:40 +07:00
grabowski 9d5d695855 Add parametric BIM model; rework site works, envelope and phase 2
The parametric model (docs/cnx_vinyl_parametric.FCStd) is now tracked. It
is the spreadsheet-driven Arch/BIM rebuild that supersedes the hard-coded
massing in factory_building_rough.FCStd, which is kept because the current
renders still come from it.

Site works. The two gates are consolidated into a single 10.0 m bi-parting
opening, with the wall plugged where the second one stood. The guard house
sits beside it clear of the entry corridor, and was raised out of the
ground - it had been modelled sunk half a storey. The fire water tank moved
to the north-west corner of the plot, taking utility-yard clearance from
5.6 m to 18.6 m; the fire pump house follows it. The site is now paved
continuously from the frontage through to phase 2: 4,387 m², split 1,608
heavy-duty and 2,779 general so the two can be priced apart.

Phase 1 envelope. The walls stopped flat at 8.2 m while the roof rose to
12.6 m, leaving the entire high-side wall and both gable triangles open -
about 366 m². Walls now follow the roof underside exactly. The rebuild also
starts the sandwich panel on top of the masonry dado, clearing a 31.9 m³
overlap that had been double-counting 425 m² of envelope. A vehicle ramp
(10.5 m at 1:10) and three stair flights are added, since with FFL at
+1.2 m the building had no means of access at grade.

Phase 2. Built from the design already documented in scale.md: 45 x 38 m,
two-bay sawtooth at 10.35/7.0 m with a 3.35 m glazed riser, bays falling
ESE. A three-storey office cube - canteen, office, office plus sleeping -
stands at the yard end of the west tooth, 1.65 m proud of the ridge. Its
walls and the hall walls are Arch Walls, and the yard glazing is Arch
Windows, so both carry IFC types and cut their own openings.

RFQ updated against the model throughout, with a new section on where
mineral-wool core is required instead of PIR, for compartmentation and for
acoustics.
2026-08-05 16:38:24 +07:00
grabowski bbeaed7e87 Add loading dock, second gate, and phase 1 construction RFQ
Site model: two sealed dock positions on the north gable (depressed
12 m pit + 12 m ramp cut into ground and paving), water treatment
moved clear of the cooling tower, second car/staff gate on the NE
edge with access road to parking, guard house relocated between the
gates, perimeter wall rebuilt continuous on its 0.4 m inset line,
leftover door recesses filled on both envelopes, loading-apron
marking removed. Renders re-exported.

Docs: phase 1 contractor pricing request (PEB spec, PIR envelope,
dock, site works, exclusions, soil caveats).
2026-07-30 18:11:30 +07:00
grabowski 195dbff1f4 Add revenue model: 3.2M-5.9M EUR/yr at full capacity, per-record economics
Blended pressing price, direct cost breakdown, margin, EBITDA and payback
bands; all arithmetic reviewer-recomputed; adverse payback corner stated
honestly alongside mid assumptions
2026-07-17 17:56:23 +07:00
grabowski 89da2af9c3 Add total investment roll-up: 4M-7.7M EUR full vision, 1.5M-2.5M EUR phased entry
All sums and conversions reviewer-recomputed; every block carries its
basis (quote, researched range, or marked estimate)
2026-07-17 17:46:27 +07:00
grabowski 6648eb00b2 Add Thai utilities investment CSV with supplier candidates and budgetary ranges
Steam, compressed air, cooling, water treatment, racking, HVAC, solar EPC
and BESS; baseline total 23.98M-41.63M THB, options priced separately;
all figures budgetary +/- 30%, basis marked per row
2026-07-17 16:39:46 +07:00
grabowski 5622ab2821 Initial commit: planning documents
- docs/: Newbilt equipment offer, site requirements, process schematic,
  service rates, project cost overview, PVC supplier list, consultancy overview
- .gitignore excluding local tooling config and runtime state
2026-07-17 11:47:47 +07:00