5 Commits
Author SHA1 Message Date
grabowski 15d28d2e0b Plant assistant: one agent management and operators can ask
New docs/plant-assistant.md (decision, Alexander, 26 Oct 2026): an
assistant for the whole plant, asked in Thai or English at kiosks, desks
and phones, answering from the knowledge base (SOPs as ERPNext Quality
Procedures, vendor manuals on the Assets, recipes and limits, this
repository, lessons learned) and from ERPNext and the machine-data store,
with sources on every answer. Roles and questions, what it does
(explain, trace, summarise, alert context, plan vs actual, drafts) and
never does (machines, submitting, safety improvisation, seeing more than
the asker, rating operators, needing the internet). Built on Typhoon 2.5
(open weights, Apache-2.0, CPU trial first), Typhoon ASR for optional
voice, pgvector retrieval, MCP tools in cnx-factory through the one
integration layer and the PostgreSQL replica; vinyl-ai GPU server only if
needed (~250k to 300k THB, RTX 5090 Thai retail Oct 2026). Test set per
role, phasing, cost, risks, open decisions.

Mirrors: digital-factory systems and machines tables, rough cost note;
catalogue advisor becomes a role of the assistant; worker-safety
training; roadmap item 18; README bullet and layout.
2026-10-27 09:33:25 +07:00
grabowski 53f3a07a45 Unified Engelbert Strauss workwear for all staff
Deploy test site / deploy (push) Successful in 43s
User, October 2026: we want unified Engelbert Strauss work clothes.

- worker-safety.md: decision recorded; everyone, office included, in the
  same Strauss workwear with the company logo, process PPE on top. Kit at
  Strauss catalogue prices checked October 2026 (incl. 19 % German VAT,
  which drops out on export): production 3 trousers e.s.motion 2020, 3
  polo shirts, 2 T-shirts, a sweatshirt, S1 safety shoes e.s. Vasegus II
  low, ~293 EUR before VAT, ~338 with embroidered logos (embroidery price
  an estimate); office 4 polos and a softshell jacket, ~127 EUR. Ordering:
  Strauss ships outside Germany where customs law allows, shipping quoted
  with the order, prepayment, duty and taxes charged to the recipient;
  Thai duty on work trousers 13.8 %, BOI does not cover clothing. About
  9k USD (~0.3M THB) a year at the start fleet. Check lighter lines for
  the press hall heat with samples.
- revenue-model.md: workwear noted on top of the x1.3.
- Fleet calculator: workwear line under labour (production and office
  kits a year, shipping and Thai duty), six new assumptions; 8,573 USD a
  year at the defaults.
2026-10-10 20:46:27 +07:00
grabowski 1a368287f8 Labour from base salaries; health care with check-ups for all staff
Deploy test site / deploy (push) Successful in 34s
User, October 2026: option to enter base salaries; the company should
provide proper extra health care with check-ups for all staff.

- worker-safety.md: new "Health care for all staff" policy (decided
  October 2026): group health insurance (inpatient and outpatient) and a
  yearly check-up for everyone, office included, on top of social
  security; the occupational checks Thai law requires for risk-factor
  work (Ministerial Regulation B.E. 2547: within 30 days, then yearly, by
  an occupational physician, records kept 2 years after the job ends) for
  the press floor, galvanics and maintenance; planning costs with sources
  checked October 2026 (group insurance ~8,000 to 18,006 THB a head a
  year, plan ~15,000; Rajavej Chiang Mai check-ups 1,290 to 5,990 THB,
  plan ~2,500 plus ~1,500 risk-factor tests, estimates); social security
  5 % up to the 17,500 THB ceiling since 1 January 2026.
- revenue-model.md: cutting engineer 50,000 THB is base salary; health
  care on top of the x1.3 (~0.35M THB a year at the start fleet); what the
  x1.3 is made of.
- Fleet calculator: base salaries per role (the revenue model loaded
  rates / 1.3; cutting engineer 50,000), employer social security 5 %
  capped at 17,500, 25 % overtime, bonus and PPE, health insurance and
  check-ups for all staff incl. 4 office staff (scale.md 3 to 5), risk-
  factor tests for the press floor, galvanics and maintenance; all as
  editable assumptions; people table gains office and all-staff rows.
  Defaults: labour 5.25M THB (was 4.67M loaded), direct cost 1.90 USD a
  record, EBITDA 2.19M USD.
2026-10-10 20:17:39 +07:00
grabowski 917a3eb933 Plan the overhead crane, maintenance workshop and visitor corridor
New docs/crane-workshop-tours.md: a 5 t single-girder EOT crane over the
whole production compartment (stops at the warehouse fire wall), a
machine door and crane-served workshop/machine bay at the ramp end, and
a glazed ground-level visitor corridor along the car-park elevation with
stations in process order, its own air and acoustic glazing so tours
need no PPE. Covers what each changes in the shell (crane-ready frame,
hook height under the 7.0 m eave, no full-height cross walls in the
crane zone, room lids and crane hatches), safety, costs and open
decisions.

Propagated: construction RFQ (crane-ready frame, new section 1c, machine
door, accessible 1:12 entrance now required), scale zone table (+210 to
280 m2, total ~1,400 to 2,000 m2), facility security, worker safety,
roadmap items 9 and 15, total investment added-scope table, README.
2026-10-02 17:34:24 +02:00
grabowski 0a4f47a5cc Split README into topic documents
- README reduced to overview with linked document index
- docs/equipment/pressing-line.md: fleet strategy, Newbilt plan, site reqs
- docs/suppliers/vendor-landscape.md: researched vendor narratives
- docs/sustainability.md: solar, zero-discharge water, materials
- docs/worker-safety.md: training, clean rooms, PPE
- docs/facility-security.md: access control, CCTV, archive/audio protection,
  fire and life safety, plant monitoring, Thai compliance anchors
2026-07-17 12:51:04 +07:00