Optical QC: EtherCAT control plan with geizhals.de prices
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User, 19 Oct 2026: plan the current EtherCAT setup, keep the 100 W servo,
check prices on geizhals.de.

- New docs/equipment/inline-qc-control-plan.md: decisions, bus layout
  (drives at the end of the line because the A6-200EC takes control
  power from the main supply), I/O list for EL1809/EL2809/EL3152/EL5101
  and the drive touch probe, PDO and DC notes from the A6-EC manual,
  geizhals.de price table (EUR 1,891.60 to 2,104.39 + USD 246.58 for the
  servo kits, THB 80k to 88k), NixOS/EtherCrab software, safety circuit
  (PNOZ s3, two contactors, dump valve), bench test with pass marks
  (parts about THB 64k, all reused), build order, spares, open points.
- EL3102 replaced by EL3152: the optoNCDT 1420 output is 4 to 20 mA.
- Spindle encoder index goes to an EL5101 instead of the drive touch
  probe; encoder 2,000 to 2,500 pulses.
- BOM: control lines split per part with geizhals.de prices (+30% high
  end for shipping and Thai duty/VAT, estimate); total USD 16,912 to
  33,061 (THB 0.56M to 1.09M). Doc, render caption and fleet calculator
  text now say USD 17k to 33k.
- README links the plan.
This commit is contained in:
grabowski committed 2026-10-19 10:43:59 +07:00
1 parent d26ed7ab3c
commit face699a28
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@@ -14,7 +14,7 @@ TITLE = "Inline optical QC station"
SUBTITLE = ("Every record checked on both faces in one turn: surface, label, warp and centring. "
"Failed records leave the line automatically.")
FOOTER = ("CNX Vinyl, concept model (FreeCAD); bought parts drawn as outlines. 1.9 × 0.65 × 1.5 m, "
"front panels and lid removed for the view. Hardware about USD 16k to 33k per station (estimate).")
"front panels and lid removed for the view. Hardware about USD 17k to 33k per station (estimate).")
NAVY, GREY, LINE = (18, 53, 91), (85, 95, 105), (60, 74, 90)