Lacquer blank 70 EUR and cutting engineer 50,000 THB a month
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Team figures, October 2026: - revenue-model.md: a lacquer blank costs about 70 EUR, one per side, so ~160 USD a two-sided title before recuts; a cutting engineer costs about 50,000 THB a month; - fleet calculator: the lacquer assumption is now in EUR (70, one per side, converted at 1.155 USD per EUR; styli and recuts not included) and the cutting engineer 50,000 THB a month, both marked as team figures instead of estimates. At the defaults lacquers come to ~54k USD a year and direct cost to 1.88 USD a record (was 1.86).
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@@ -509,7 +509,8 @@ security, overtime, bonus and PPE:
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That is 3.7M–5.4M THB/yr (113k–163k USD), or **0.08–0.16 USD per record**
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over 1.0–1.5M records. Mastering and cutting engineers are excluded —
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they are title-services labour, not per-record, and admin, sales and
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logistics sit in overheads below.
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logistics sit in overheads below. A cutting engineer costs about
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**50,000 THB a month** (team figure, October 2026).
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## Margin per record
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@@ -530,7 +531,8 @@ from the fleet and these three cases as presets. Three scenarios,
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each internally consistent: adverse pairs low volume with the low price
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and high cost, favourable does the opposite, central takes midpoints.
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Title-services contribution assumes 60–70% after lacquer blanks, styli
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and nickel. Cash overheads (admin, sales, insurance, facility running,
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and nickel; a lacquer blank costs about **70 EUR** (team figure, October
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2026), one per side, so ~160 USD a two-sided title before recuts. Cash overheads (admin, sales, insurance, facility running,
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IT, professional fees, marketing) are estimated at **200–450k USD/yr**
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and deliberately paired high-to-adverse. Depreciation is the 4.7–8.9M
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capex over 10–15 years.
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@@ -331,9 +331,9 @@ document.documentElement.setAttribute("data-theme",t);})();
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Duplex system or Classic added or removed), the electricity tariff and PV from scale.md, the biomass
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heat price from biomass.md. Electricity and steam follow the fleet: machines, chiller and compressors
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at the hours run, steam from the presses' running time, plus an estimated base load for the rest of
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the plant. Lacquer blanks, shipping cartons and the cutting engineer's wage have no figure on file
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and are estimates. Missing as the revenue model lists: indirect labour, freight, inventory, effluent,
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commission, extra galvanics units' capex.</p>
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the plant. Lacquer blanks (70 EUR each) and the cutting engineer (50,000 THB a month) are team
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figures; shipping cartons have no figure on file and are an estimate. Missing as the revenue model
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lists: indirect labour, freight, inventory, effluent, commission, styli, extra galvanics units' capex.</p>
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<p><b>Not scaled here:</b> admin, sales and logistics (in the overheads line); cover for leave
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and sickness.</p>
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<p>Sources in the CNX Vinyl planning repository: equipment/pressing-line.md,
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@@ -438,7 +438,7 @@ grp("Materials and packaging", [
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["maintCost", "Maintenance, spares, consumables, a record", 0.17, "USD", "doc", "revenue-model.md: 0.12 to 0.23"],
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]);
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grp("Stamper making", [
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["lacquerCost", "Lacquer blank and stylus wear, a side", 45, "USD", "est", "Estimate; no lacquer or stylus quote on file"],
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["lacquerCost", "Lacquer blank, one per side", 70, "EUR", "user", "Team figure, October 2026 (revenue-model.md); styli not included"],
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["chemPart", "Nickel, silver, chemistry, an electroformed part", 25, "USD", "doc", "revenue-model.md: 60 to 150 USD marginal per three-generation set, so 20 to 50 a part"],
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]);
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grp("Energy", [
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@@ -455,7 +455,7 @@ grp("Labour (THB a month a head, loaded ×1.3)", [
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["wageQC", "QC", 26000, "THB", "doc", "revenue-model.md"],
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["wageMaint", "Maintenance", 32500, "THB", "doc", "revenue-model.md"],
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["wageGalv", "Galvanics", 32500, "THB", "doc", "revenue-model.md"],
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["wageCut", "Cutting engineer", 45000, "THB", "est", "Estimate; the revenue model counts mastering as title-services labour"],
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["wageCut", "Cutting engineer", 50000, "THB", "user", "Team figure, October 2026 (revenue-model.md), taken as the full monthly cost"],
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["qcPerShift", "QC inspectors per shift", 1, "", "est", "Estimate; scale.md: 1 to 2 QC"],
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["pressPerTech", "Presses per maintenance technician (at least 2)", 8, "", "est", "Estimate; scale.md: 2 in maintenance for the start fleet"],
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]);
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@@ -596,7 +596,7 @@ function econ(r, b) {
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add("pack", "Shrink wrap", X * A.shrinkCost, "");
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add("pack", "Shipping cartons and pallets", X * A.cartonCost, "estimate");
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add("maint", "Maintenance, spares, consumables", X * A.maintCost, "");
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add("metal", "Lacquer blanks and styli", r.titles * 2 * A.lacquerCost, `${f0(r.titles * 2)} lacquer sides`);
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add("metal", "Lacquer blanks", r.titles * 2 * A.lacquerCost * A.usdEur, `${f0(r.titles * 2)} lacquers at ${f0(A.lacquerCost)} EUR; styli and recuts not included`);
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add("metal", "Nickel, silver, plating chemistry", r.partsYr * A.chemPart, `${f0(r.partsYr)} electroformed parts`);
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const cap = capacityOf(r.D, r.C, b), use = cap > 0 ? Math.min(1, X / cap) : 0;
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const runH = b.hoursYr * S.eff / 100 * use; // press running hours a year
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