Utilities: build the backbone once, add modules with the presses; four-module boiler hall and chiller compound
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Phased build list for steam, cooling and hydraulics (launch, Duplex 1, Duplex 2, Classic, options): everything cheap to oversize and costly to retrofit (rooms, pads, headers and ring mains with a valved branch per press position, tanks, HX frame, feeders, one sequencer) is built for the five-press fleet at launch; boilers, chillers and hydraulic pump sets come in identical modules as presses arrive. The Single 2.1 aggregate is proposed as the first central pump set; per-branch isolation and filters. Rooms sized for four modules each (user decision, estimates until vendor footprints): boiler hall ~18 x 9 m for four 500 kg/h positions (fired case, AIX DZL0.5 body), open screened chiller compound ~12.5 x 10.8 m with four pads (250 kW at 40 C ~ Carrier 30RB 080-090), ~40 m2 pump and HX room; the cooling tower pad of the water-cooled concept is dropped. Yard 178 -> ~379 m2. Four boilers carry ~8 presses with N+1; four 250 kW chillers carry the five presses with CH-4 as reserve and no growth position unless the pads take the ~350 kW frame (RFQ option). - scale.md: yard table and basis, utility phasing section - pressing-line.md: hydraulics phasing and re-quote questions - steam-cooling.html: B-4 position, phasing and rooms card, details, RFQ questions (pw_sc_check clean) - construction RFQ: yard table, sealed area 6,549 m2 (68 %) - total-investment: added-scope row +73k to +122k USD (building rate on the ~200 m2 the yard grows by) - Payap parts model: yard rebuilt from Params (blr_n, blr_inst, ch_*, bh_*, cy_*, pr_*), renders updated
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@@ -130,10 +130,19 @@ Simple industrial enclosures beside the main building.
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| Building | Area | Height |
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|---|---|---|
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| Boiler hall | 66 m² | 6.0 m |
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| Boiler hall, laid out for four 500 kg/h boiler modules | ~162 m² (18 × 9 m) | 6.0 m |
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| Biomass fuel store | 42 m² | 5.0 m |
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| Chiller room | 60 m² | 5.0 m |
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| Cooling tower pad (concrete pad only) | 10 m² | - |
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| Chiller compound: open to the sky, screened, four chiller pads (~4.0 × 2.6 m each) | ~135 m² (12.5 × 10.8 m) | screen ~2.5 m |
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| Cooling pump and heat-exchanger room | ~40 m² (8 × 5 m) | 4.0 m |
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The boiler hall and the chiller compound are built once for four modules
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each, and the plant goes in one module at a time as presses arrive
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([scale](../scale.md#detached-utility-yard-parking-and-what-that-moves)):
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price the floor, pads, plinths and wall openings for all four now. The
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sizes are estimates until the boiler and chiller vendors send footprints.
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Air-cooled chillers need open air, so the earlier "chiller room" is an open
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compound; the cooling tower pad of the water-cooled concept is deleted (a
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dry cooler, if bought, gets a pad sized with its quote).
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The 14 m flue stack comes with the boiler — excluded here. The boiler hall
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envelope should be non-combustible (mineral-wool panels or masonry), not
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@@ -168,8 +177,8 @@ things follow:
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**On drainage.** 4,387 m² of pavement is about 46 % of the 9,567 m² plot,
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but the figure that matters for attenuation is the **total sealed area**:
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adding the main building (1,500 m²), utility yard (178 m²), guard house
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(12 m²) and parking canopies (271 m²) gives **6,348 m², or 66 % of the
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adding the main building (1,500 m²), utility yard (~379 m²), guard house
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(12 m²) and parking canopies (271 m²) gives **~6,549 m², or 68 % of the
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plot**. Quote the contractor that number, not the paving one.
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Runoff increases materially over the agricultural baseline, and
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stormwater attenuation — quite possibly a detention pond — may be required
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