Utilities: build the backbone once, add modules with the presses; four-module boiler hall and chiller compound
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Phased build list for steam, cooling and hydraulics (launch, Duplex 1, Duplex 2, Classic, options): everything cheap to oversize and costly to retrofit (rooms, pads, headers and ring mains with a valved branch per press position, tanks, HX frame, feeders, one sequencer) is built for the five-press fleet at launch; boilers, chillers and hydraulic pump sets come in identical modules as presses arrive. The Single 2.1 aggregate is proposed as the first central pump set; per-branch isolation and filters. Rooms sized for four modules each (user decision, estimates until vendor footprints): boiler hall ~18 x 9 m for four 500 kg/h positions (fired case, AIX DZL0.5 body), open screened chiller compound ~12.5 x 10.8 m with four pads (250 kW at 40 C ~ Carrier 30RB 080-090), ~40 m2 pump and HX room; the cooling tower pad of the water-cooled concept is dropped. Yard 178 -> ~379 m2. Four boilers carry ~8 presses with N+1; four 250 kW chillers carry the five presses with CH-4 as reserve and no growth position unless the pads take the ~350 kW frame (RFQ option). - scale.md: yard table and basis, utility phasing section - pressing-line.md: hydraulics phasing and re-quote questions - steam-cooling.html: B-4 position, phasing and rooms card, details, RFQ questions (pw_sc_check clean) - construction RFQ: yard table, sealed area 6,549 m2 (68 %) - total-investment: added-scope row +73k to +122k USD (building rate on the ~200 m2 the yard grows by) - Payap parts model: yard rebuilt from Params (blr_n, blr_inst, ch_*, bh_*, cy_*, pr_*), renders updated
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@@ -51,6 +51,20 @@ automated candidate). What it means:
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trench along the press rows. Open for the re-quote (below): whether the
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Single 2.1's own aggregate becomes part of the central plant or a
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standby, and whether the Classic can run from it.
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Built to grow from one press (October 2026): the plant room is built at
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full size, and the hydraulic and air ring mains are sized for the whole
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fleet from the start, with a valved, capped tee at every press position,
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the empty ones included, so a new press is connected without stopping
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the others. The proposal for the Single 2.1's own aggregate, already
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sized for the second press, is to set it in the plant room as the first
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pump set on the ring main instead of beside the press; system 2 and the
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Classic add pump sets in parallel on one manifold with the accumulators,
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and a standby set follows. Each branch gets its own isolation valves and
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filter: with one shared oil system, a contamination event otherwise
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reaches every press. Steam and cooling follow the same pattern; the
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phased list for all three is in
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[scale](../scale.md#utility-phasing-backbone-once-modules-with-the-presses).
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- **Cell layout (October 2026).** Each Duplex system is one operator's
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cell, as sketched in [duplex-cell-layout-sketch.png](duplex-cell-layout-sketch.png)
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(arrangement only, not to scale):
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@@ -84,7 +98,10 @@ automated candidate). What it means:
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of cooling with extruders and hydraulics, against the ~400 kg/h steam
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generator and ~250 kW cooling system that the 2024 quote's exclusions
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describe for one Duplex. The proposal is a bank of two 500 kg/h boilers
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and three 250 kW chillers, one module per press stage; the layout, the
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and three 250 kW chillers, one module per press stage, in a boiler hall
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and a chiller compound built for four modules each
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([scale](../scale.md#detached-utility-yard-parking-and-what-that-moves));
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the layout, the
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operating cases and the open RFQ questions are in
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[steam and cooling](../steam-cooling.html), the electrical consequences in
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[scale](../scale.md) and the costs in the
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@@ -100,7 +117,10 @@ automated candidate). What it means:
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Classic's price, weight, power, steam and cooling figures; and the
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central hydraulic supply (an option the flyer offers) for the whole
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fleet, extendable to ten more Classics, including whether the Classic
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can run from it.
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can run from it, whether the presses hold their pressure from it over
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the ring-main lengths of the hall, the filtration and isolation each
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branch needs, and whether the Single 2.1's aggregate can be its first
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pump set.
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The Pheenix AD12 leaves the plan; it stays in the
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[vendor landscape](../suppliers/vendor-landscape.md) as the comparison if
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