Utilities: build the backbone once, add modules with the presses; four-module boiler hall and chiller compound
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Phased build list for steam, cooling and hydraulics (launch, Duplex 1,
Duplex 2, Classic, options): everything cheap to oversize and costly to
retrofit (rooms, pads, headers and ring mains with a valved branch per
press position, tanks, HX frame, feeders, one sequencer) is built for the
five-press fleet at launch; boilers, chillers and hydraulic pump sets come
in identical modules as presses arrive. The Single 2.1 aggregate is
proposed as the first central pump set; per-branch isolation and filters.

Rooms sized for four modules each (user decision, estimates until vendor
footprints): boiler hall ~18 x 9 m for four 500 kg/h positions (fired case,
AIX DZL0.5 body), open screened chiller compound ~12.5 x 10.8 m with four
pads (250 kW at 40 C ~ Carrier 30RB 080-090), ~40 m2 pump and HX room; the
cooling tower pad of the water-cooled concept is dropped. Yard 178 -> ~379
m2. Four boilers carry ~8 presses with N+1; four 250 kW chillers carry the
five presses with CH-4 as reserve and no growth position unless the pads
take the ~350 kW frame (RFQ option).

- scale.md: yard table and basis, utility phasing section
- pressing-line.md: hydraulics phasing and re-quote questions
- steam-cooling.html: B-4 position, phasing and rooms card, details, RFQ
  questions (pw_sc_check clean)
- construction RFQ: yard table, sealed area 6,549 m2 (68 %)
- total-investment: added-scope row +73k to +122k USD (building rate on
  the ~200 m2 the yard grows by)
- Payap parts model: yard rebuilt from Params (blr_n, blr_inst, ch_*,
  bh_*, cy_*, pr_*), renders updated
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grabowski committed 2026-10-14 21:02:30 +07:00
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@@ -51,6 +51,20 @@ automated candidate). What it means:
trench along the press rows. Open for the re-quote (below): whether the
Single 2.1's own aggregate becomes part of the central plant or a
standby, and whether the Classic can run from it.
Built to grow from one press (October 2026): the plant room is built at
full size, and the hydraulic and air ring mains are sized for the whole
fleet from the start, with a valved, capped tee at every press position,
the empty ones included, so a new press is connected without stopping
the others. The proposal for the Single 2.1's own aggregate, already
sized for the second press, is to set it in the plant room as the first
pump set on the ring main instead of beside the press; system 2 and the
Classic add pump sets in parallel on one manifold with the accumulators,
and a standby set follows. Each branch gets its own isolation valves and
filter: with one shared oil system, a contamination event otherwise
reaches every press. Steam and cooling follow the same pattern; the
phased list for all three is in
[scale](../scale.md#utility-phasing-backbone-once-modules-with-the-presses).
- **Cell layout (October 2026).** Each Duplex system is one operator's
cell, as sketched in [duplex-cell-layout-sketch.png](duplex-cell-layout-sketch.png)
(arrangement only, not to scale):
@@ -84,7 +98,10 @@ automated candidate). What it means:
of cooling with extruders and hydraulics, against the ~400 kg/h steam
generator and ~250 kW cooling system that the 2024 quote's exclusions
describe for one Duplex. The proposal is a bank of two 500 kg/h boilers
and three 250 kW chillers, one module per press stage; the layout, the
and three 250 kW chillers, one module per press stage, in a boiler hall
and a chiller compound built for four modules each
([scale](../scale.md#detached-utility-yard-parking-and-what-that-moves));
the layout, the
operating cases and the open RFQ questions are in
[steam and cooling](../steam-cooling.html), the electrical consequences in
[scale](../scale.md) and the costs in the
@@ -100,7 +117,10 @@ automated candidate). What it means:
Classic's price, weight, power, steam and cooling figures; and the
central hydraulic supply (an option the flyer offers) for the whole
fleet, extendable to ten more Classics, including whether the Classic
can run from it.
can run from it, whether the presses hold their pressure from it over
the ring-main lengths of the hall, the filtration and isolation each
branch needs, and whether the Single 2.1's aggregate can be its first
pump set.
The Pheenix AD12 leaves the plan; it stays in the
[vendor landscape](../suppliers/vendor-landscape.md) as the comparison if