Press hall laid out 60/40 for Duplex systems (special pressings first)
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User (October 2026): "the factory should have more space for duplex
setups than classic, we will mainly focus on special prints and not mono
colours plan it to be 60/40 duplex classic".

- Press hall (~870 m2) planned 60/40 by floor: four Duplex bays along the
  visitor corridor and six Classic positions in the second row (440 + 300
  = ~740 m2 at 110 / 50 m2), the rest open for mould carts and staging;
  the launch plant fills one of each, growth adds Duplex systems first.
  Replaces "room for ten more Classics".
- Full hall: 8 semi-automatic presses + 6 Classics, 57/43 by press count,
  ~1,250 to 1,410 records/h gross, ~3.6 to 4.7M a year on the scale.md
  basis (was 4.7 to 5.8M for 2 Duplex + 11 Classics); ~2.1 to 2.5 t/h
  steam and up to ~1.8 MW cooling, still a utility phase of its own.
  By hourly output the six automatic Classics still press more than the
  eight semi-automatic presses (estimate).
- pressing-line.md, scale.md (capacity table, utilities), site-candidates
  .md, crane-workshop-tours.md, roadmap.md, README (the FreeCAD Payap
  model still draws the earlier layout; noted, not redrawn).
- Calculator: preset "Full hall 60/40 (4 D + 6 C)", fleet ladder Duplex
  first (1+1, 2+1, 3+2, 4+3, 4+6) plus the same floor Classic-led (2+11)
  and Duplex-only (7+0) for comparison; plant view reserves 4 Duplex
  bays and 6 Classic positions.
- Business plan draft 0.2 rebuilt (capacity table row, plot fit, layout).

Checks: renderer 720 checks pass (node budget 2,700 for the Duplex-heavy
stress preset, 60 fps), calculator regression 0 fails, level selector and
page checks clean at 390 / 1024 / 1440 px dark and light; PDF 47 pages
with a filled table of contents.
This commit is contained in:
grabowski committed 2026-10-16 20:09:56 +07:00
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@@ -122,7 +122,8 @@ dropped. Source record with the zone's full rules and annex:
5. **Plot fit.** Shape and size against the 60 × 25 m building, the
detached utility yard and the phase 2 footprint (6 to 8 rai). The
Payap scenario model below needs a 150 m square (14.1 rai) as drawn,
with room for ten more Classics, a colour store and a reserve.
with a press hall laid out 60/40 for Duplex systems, a colour store and
a reserve.
6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's
written consent; the zero-discharge design
([sustainability](sustainability.md)) becomes a lease condition, not
@@ -155,7 +156,7 @@ and every equipment envelope is an estimate.
- **Plot**: 150 × 150 m (22,500 m², 14.1 rai), road assumed on the south
side, 6 m setbacks (placeholder). That is about twice the 6 to 8 rai of
[scale](scale.md): the factory keeps room for ten more Classics and a
[scale](scale.md): the factory keeps room for the full press hall and a
colour store, and the plot keeps a reserve in front for a second hall
or a PV field.
- **Factory, production floor only**: 128 × 25 m at floor level +1.2 m,
@@ -179,9 +180,14 @@ and every equipment envelope is an estimate.
that special designs need, about 100 positions on four levels
(estimate), with weighing and mixing and a vacuum conveying station
([pressing line](equipment/pressing-line.md)).
- **Press hall** (~870 m²): two Duplex systems, each two HRP 12 presses
with an EX 50 and an EX 35, the Classic, and ten more Classic
positions in two rows. Each Duplex is one operator's cell of about
- **Press hall** (~870 m²), laid out 60/40 by floor for Duplex systems
because the plant focuses on special pressings (October 2026,
[pressing line](equipment/pressing-line.md)): four Duplex bays, each
for two HRP 12 presses with an EX 50 and an EX 35, along the visitor
corridor, and six Classic positions in the second row; the launch
plant fills one of each. The FreeCAD model still draws the earlier
layout (two Duplex systems, the Classic and ten more Classic
positions). Each Duplex is one operator's cell of about
5 × 3 m at Newbilt's machine sizes: presses either side turned
towards the operator, the extruders behind him, one trimmer in front
([pressing line](equipment/pressing-line.md)).