Press hall laid out 60/40 for Duplex systems (special pressings first)
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User (October 2026): "the factory should have more space for duplex setups than classic, we will mainly focus on special prints and not mono colours plan it to be 60/40 duplex classic". - Press hall (~870 m2) planned 60/40 by floor: four Duplex bays along the visitor corridor and six Classic positions in the second row (440 + 300 = ~740 m2 at 110 / 50 m2), the rest open for mould carts and staging; the launch plant fills one of each, growth adds Duplex systems first. Replaces "room for ten more Classics". - Full hall: 8 semi-automatic presses + 6 Classics, 57/43 by press count, ~1,250 to 1,410 records/h gross, ~3.6 to 4.7M a year on the scale.md basis (was 4.7 to 5.8M for 2 Duplex + 11 Classics); ~2.1 to 2.5 t/h steam and up to ~1.8 MW cooling, still a utility phase of its own. By hourly output the six automatic Classics still press more than the eight semi-automatic presses (estimate). - pressing-line.md, scale.md (capacity table, utilities), site-candidates .md, crane-workshop-tours.md, roadmap.md, README (the FreeCAD Payap model still draws the earlier layout; noted, not redrawn). - Calculator: preset "Full hall 60/40 (4 D + 6 C)", fleet ladder Duplex first (1+1, 2+1, 3+2, 4+3, 4+6) plus the same floor Classic-led (2+11) and Duplex-only (7+0) for comparison; plant view reserves 4 Duplex bays and 6 Classic positions. - Business plan draft 0.2 rebuilt (capacity table row, plot fit, layout). Checks: renderer 720 checks pass (node budget 2,700 for the Duplex-heavy stress preset, 60 fps), calculator regression 0 fails, level selector and page checks clean at 390 / 1024 / 1440 px dark and light; PDF 47 pages with a filled table of contents.
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@@ -122,7 +122,8 @@ dropped. Source record with the zone's full rules and annex:
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5. **Plot fit.** Shape and size against the 60 × 25 m building, the
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detached utility yard and the phase 2 footprint (6 to 8 rai). The
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Payap scenario model below needs a 150 m square (14.1 rai) as drawn,
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with room for ten more Classics, a colour store and a reserve.
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with a press hall laid out 60/40 for Duplex systems, a colour store and
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a reserve.
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6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's
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written consent; the zero-discharge design
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([sustainability](sustainability.md)) becomes a lease condition, not
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@@ -155,7 +156,7 @@ and every equipment envelope is an estimate.
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- **Plot**: 150 × 150 m (22,500 m², 14.1 rai), road assumed on the south
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side, 6 m setbacks (placeholder). That is about twice the 6 to 8 rai of
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[scale](scale.md): the factory keeps room for ten more Classics and a
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[scale](scale.md): the factory keeps room for the full press hall and a
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colour store, and the plot keeps a reserve in front for a second hall
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or a PV field.
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- **Factory, production floor only**: 128 × 25 m at floor level +1.2 m,
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@@ -179,9 +180,14 @@ and every equipment envelope is an estimate.
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that special designs need, about 100 positions on four levels
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(estimate), with weighing and mixing and a vacuum conveying station
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([pressing line](equipment/pressing-line.md)).
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- **Press hall** (~870 m²): two Duplex systems, each two HRP 12 presses
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with an EX 50 and an EX 35, the Classic, and ten more Classic
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positions in two rows. Each Duplex is one operator's cell of about
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- **Press hall** (~870 m²), laid out 60/40 by floor for Duplex systems
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because the plant focuses on special pressings (October 2026,
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[pressing line](equipment/pressing-line.md)): four Duplex bays, each
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for two HRP 12 presses with an EX 50 and an EX 35, along the visitor
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corridor, and six Classic positions in the second row; the launch
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plant fills one of each. The FreeCAD model still draws the earlier
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layout (two Duplex systems, the Classic and ten more Classic
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positions). Each Duplex is one operator's cell of about
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5 × 3 m at Newbilt's machine sizes: presses either side turned
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towards the operator, the extruders behind him, one trimmer in front
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([pressing line](equipment/pressing-line.md)).
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