Fleet calculator: material, energy and labour cost, revenue and P&L
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User, October 2026: add calculation for material cost, PVC, carton, chemicals, labour etc. and revenue from sales. New "Money a year" card (and a "Prices and money" input card): - revenue: standard records at the standard price, specials with the premium, title services per title (revenue-model.md 3.50 to 4.60 blended, +0.60 to 1.70, 580 to 1,730 USD a title); - materials and packaging: PVC from the compound tonnage (rejects in, trim back as regrind), labels per pressed record, inner sleeves, printed jackets, shrink wrap, shipping cartons (estimate), maintenance; - stamper making: lacquer blanks and styli per side (estimate), nickel, silver and chemistry per electroformed part (revenue model: 60 to 150 USD a three-generation set); - energy from the fleet: machines, chiller and compressors at the hours run plus an estimated base load, roof PV off, PEA 3.2.2 blended rate and demand charge; steam from the presses running time at the biomass heat price (biomass.md); the start fleet lands in scale.md 4.3 to 6.4M THB; - loaded labour per role (revenue-model.md wages; cutting engineer an estimate), headcount now also counts QC, maintenance and cutting; - overheads, EBITDA, depreciation of capex (total-investment.md start fleet plan plus or minus each Duplex system and Classic), operating profit, payback; per-record cost bar; - Adverse / Central / Favourable presets from the revenue model ranges, USD / THB / EUR display; ladder gains revenue and EBITDA columns. At the defaults (1 M records, 20 % specials): revenue 4.42M USD, direct cost 1.86 USD a record (revenue model central 1.94), EBITDA 2.23M. README bullet; revenue-model.md links the calculator from its operating picture.
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@@ -182,8 +182,12 @@ The detail lives in dedicated documents:
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stampers that fleet needs, drawn as a live schematic of the machine
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park with the stamper line (lathe, Pheenix galvanics, Sibert prep)
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feeding it, each station counted from the galvanics cycle times;
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every assumption is editable, with its source, and a scenario can be
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shared by link
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plus the money a year: revenue (standard, specials, title services),
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PVC, labels, sleeves, jackets, cartons, lacquers, plating chemistry,
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electricity and steam, loaded labour, overheads, EBITDA, depreciation
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and payback, with the revenue model's adverse, central and favourable
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cases and USD, THB or EUR; every assumption is editable, with its
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source, and a scenario can be shared by link
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- [Test site](site/README.md): `site/` builds https://cnxvinyl.lol/, the
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internal test site with demo pages from `docs/` (the plant operation
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page first) and any static site we want to share by link; Gitea Actions
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