Fleet calculator: material, energy and labour cost, revenue and P&L
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User, October 2026: add calculation for material cost, PVC, carton,
chemicals, labour etc. and revenue from sales.

New "Money a year" card (and a "Prices and money" input card):
- revenue: standard records at the standard price, specials with the
  premium, title services per title (revenue-model.md 3.50 to 4.60
  blended, +0.60 to 1.70, 580 to 1,730 USD a title);
- materials and packaging: PVC from the compound tonnage (rejects in,
  trim back as regrind), labels per pressed record, inner sleeves,
  printed jackets, shrink wrap, shipping cartons (estimate), maintenance;
- stamper making: lacquer blanks and styli per side (estimate), nickel,
  silver and chemistry per electroformed part (revenue model: 60 to 150
  USD a three-generation set);
- energy from the fleet: machines, chiller and compressors at the hours
  run plus an estimated base load, roof PV off, PEA 3.2.2 blended rate and
  demand charge; steam from the presses running time at the biomass heat
  price (biomass.md); the start fleet lands in scale.md 4.3 to 6.4M THB;
- loaded labour per role (revenue-model.md wages; cutting engineer an
  estimate), headcount now also counts QC, maintenance and cutting;
- overheads, EBITDA, depreciation of capex (total-investment.md start
  fleet plan plus or minus each Duplex system and Classic), operating
  profit, payback; per-record cost bar;
- Adverse / Central / Favourable presets from the revenue model ranges,
  USD / THB / EUR display; ladder gains revenue and EBITDA columns.
At the defaults (1 M records, 20 % specials): revenue 4.42M USD, direct
cost 1.86 USD a record (revenue model central 1.94), EBITDA 2.23M.

README bullet; revenue-model.md links the calculator from its operating
picture.
This commit is contained in:
grabowski committed 2026-10-10 19:41:08 +07:00
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@@ -182,8 +182,12 @@ The detail lives in dedicated documents:
stampers that fleet needs, drawn as a live schematic of the machine
park with the stamper line (lathe, Pheenix galvanics, Sibert prep)
feeding it, each station counted from the galvanics cycle times;
every assumption is editable, with its source, and a scenario can be
shared by link
plus the money a year: revenue (standard, specials, title services),
PVC, labels, sleeves, jackets, cartons, lacquers, plating chemistry,
electricity and steam, loaded labour, overheads, EBITDA, depreciation
and payback, with the revenue model's adverse, central and favourable
cases and USD, THB or EUR; every assumption is editable, with its
source, and a scenario can be shared by link
- [Test site](site/README.md): `site/` builds https://cnxvinyl.lol/, the
internal test site with demo pages from `docs/` (the plant operation
page first) and any static site we want to share by link; Gitea Actions